Emerson Fisher 9500 Instruction Manual

Butterfly control valve
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Instruction Manual
D100380X012
Fisher
9500 Butterfly Control Valve
Contents
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Introduction

Scope of Manual

This manual provides installation, adjustment, and maintenance information for Fisher 9500 butterfly valves. These
valves use splined shafts with actuator-mounted brackets and linear-motion actuators (see figure 1). Refer to separate
manuals for instructions covering the power actuator or the manual handwheel actuator, positioner, and other
accessories.
Do not install, operate, or maintain 9500 valves without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your

Description

The 9500 valve is a fully lined butterfly valve for use with corrosive process fluids or wherever stringent shutoff is
required. The nitrile or PTFE liner completely isolates the valve body and shaft from the process fluid. The valve is
available with conventional or FISHTAIL
www.Fisher.com
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disk designs.
Figure 1. Fisher 9500 Valve with 1052 Actuator and
DVC6200 Digital Valve Controller
W9224-2
before proceeding.
9500 Valve
February 2019
Table of Contents
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Summary of Contents for Emerson Fisher 9500

  • Page 1: Table Of Contents

    Introduction Scope of Manual This manual provides installation, adjustment, and maintenance information for Fisher 9500 butterfly valves. These valves use splined shafts with actuator‐mounted brackets and linear‐motion actuators (see figure 1). Refer to separate manuals for instructions covering the power actuator or the manual handwheel actuator, positioner, and other accessories.
  • Page 2 Instruction Manual 9500 Valve February 2019 D100380X012 Table 1. Specifications Valve Sizes FISHTAIL Disk: Approximately equal percentage through 90 degrees of disk rotation NPS J 2, J 3, J 4, J 6, J 8, J 10, or J 12 Flow Direction Valve Body Style Conventional Disk: Bidirectional Flangeless (wafer‐type) valve body to be installed...
  • Page 3: Installation

    Also, flexible mating flanges can be warped with excessive line bolt load. They may fail to support the liner at the inside diameter of the valve body. Use flange adapters, available from Emerson Automation Solutions, during installation to avoid these problems. Whenever a flange adapter is used, a standard flange gasket must be installed between the line flange and flange adapter.
  • Page 4 Instruction Manual 9500 Valve February 2019 D100380X012 Table 3. Maximum and Minimum Allowable Mating Flange Diameters MAXIMUM AND MINIMUM DIAMETER OF MATING PIPING OR FLANGES Minimum Maximum VALVE SIZE, NPS Inches Inches 1.20 2.50 2.50 3.62 3.50 4.62 5.70 6.75 7.70 8.75 9.70...
  • Page 5 Instruction Manual 9500 Valve D100380X012 February 2019 Figure 3. Partial O‐Ring Location PARTIAL O-RING LINER FACE-TO-FACE METAL FACE-TO-FACE A6017 1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve.
  • Page 6: Adjustments

    Instruction Manual 9500 Valve February 2019 D100380X012 faces are not properly supported. Do not use flanges having an inside diameter larger than the maximum shown in table 3. NPS 6 to 10 valves must not be used with slip‐on flanges unless flange adaptors are used to support the liner. When using slip‐on flanges with other sizes, be certain the valve is carefully centered to ensure that the partial O‐ring faces are in full contact with the adjacent flanges.
  • Page 7 Instruction Manual 9500 Valve D100380X012 February 2019 Figure 4. Grounding Assembly ACTUATOR END PLATE 37A6528‐A To adjust the hub seals: 1. Tighten both thrust‐plate cap screws (key 10) 1/4 turn on one side (the side where shaft leakage is occurring). CAUTION To avoid excessive side thrust on the disk and possible liner damage, tighten cap screws on both sides of the valve alternately and in 1/4‐turn increments.
  • Page 8: Linkage

    Instruction Manual 9500 Valve February 2019 D100380X012 Figure 5. Tandem Linkage Adjustment for Three‐Way Valve Assemblies FLOW ROTARY ACTUATOR HOUSING POWER VALVE CONNECTING ROD ASSEMBLY SLAVE VALVE FLOW FLOW B2144‐1 FOR SPLINED VALVE SHAFTS Linkage If the linkage between the power actuator and valve is improperly adjusted, the actuator may reach the end of travel before (or after) the disk reaches the fully closed position.
  • Page 9: Maintenance

    Instruction Manual 9500 Valve D100380X012 February 2019 If the adjustment is being performed with the three‐way valve assembly out of the line, temporarily bolt the valve bodies to the tee to compress the liner faces until there is metal‐to‐metal contact between the valve bodies and the tee.
  • Page 10 Instruction Manual 9500 Valve February 2019 D100380X012 Table 4. Troubleshooting Guide Fault Possible Cause Correction 1. Leakage out sides of a. Hub seals require adjustment. a. Adjust using Hub Seals portion of Adjustments valve (at thrust plates) procedures. between thrust bushings b.
  • Page 11: Reassembly

    If a different agent is to be used, follow instructions furnished by the bonding agent manufacturer. In absence of instructions, consult your Emerson sales office. a. Roughen bonding surface of liner with a stiff wire brush. De‐grease bonding surfaces of the liner and valve body with solvent.
  • Page 12 Instruction Manual 9500 Valve February 2019 D100380X012 3. A new disk and shaft should be installed if the taper pin holes have been widened by loosening of the taper pins (key 15). Omit the following steps 4 through 8 if a new disk and shaft assembly is to be installed or if the old disk and shaft are to be reused.
  • Page 13: Actuator Mounting

    Instruction Manual 9500 Valve D100380X012 February 2019 Actuator Mounting 1. Refer to the appropriate actuator instruction manual to determine the desired actuator mounting style and position. With the valve out of the line, mount the actuator on the valve per instructions in the actuator instruction manual.
  • Page 14: Changing Disk Rotation And Action

    Instruction Manual 9500 Valve February 2019 D100380X012 Changing Disk Rotation and Action Disk rotation can be changed from 0‐90 degrees or vice versa by changing travel stops in the actuator and, if necessary, changing the position of the lever on the splined valve shaft. Action can be changed from push‐down‐to‐open to push‐down‐to‐close by removing the actuator and remounting it in the alternate mounting style.
  • Page 15 Instruction Manual 9500 Valve D100380X012 February 2019 Figure 6. Splined‐Shaft Index Mark Alignment for Standard Mounting Position‐Valve Action Combinations ACTUATOR ROD ACTUATOR HOUSING ACTUATOR ROD END BEARING COVER ACTUATOR LEVER LEVER INDEX MARKS (4) VALVE SHAFT INDEX MARK SECTIONAL THROUGH HOUSING TYPICAL ACTUATOR (FISHER 1061) 14A7222‐A 54A3246‐B...
  • Page 16: Parts Ordering

    11‐character part number from the parts list information. WARNING Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage.
  • Page 17 Instruction Manual 9500 Valve D100380X012 February 2019 Figure 7. Fisher 9500 Valve Body Assembly PARTS NOT SHOWN: KEY 22 G34171‐B...
  • Page 18 Instruction Manual 9500 Valve February 2019 D100380X012...
  • Page 19 Instruction Manual 9500 Valve D100380X012 February 2019...
  • Page 20 Fisher and FISHTAIL are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

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