Table of Contents
MAINTENANCE
200 HOUR / 2000 MILE (3200 KM) SERVICE
ITEM
Brake Pads / Parking
XU /
Brake Pads (INT'L)
D
Fuel System
Parking Brake Cable
XU /
Adjustment (INT'L)
D
XU Engine Breather
Battery
XU General Lubrication
D
Throttle Pedal
Throttle Body Intake
Ducts/Flange
Shift Cable / Linkage
Steering
D
XU Front / Rear Suspension Lubricate (if applicable)
Cooling System
D
D
Drive Belt
Clutches (Drive and
D
Driven)
Engine Oil Lines/
XU
Fasteners
Parking Brake Cable
XU /
Adjustment (INT'L)
D
Front Gearcase
XU
Lubricant
Transmission Lubricant
XU
(AGL)
Fuel System
D
Spark Plug Inspection
D
XU Radiator
XU Cooling Hoses
XU Engine Mounts
98
REMARKS
Inspect pad wear; replace if worn beyond
service limit
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion
Inspect; adjust tension after first 25 hours
Inspect; clean
Check terminals; clean; test
Lubricate all fittings, pivots, cables, etc.
Inspect; replace if it sticks
Inspect ducts for proper sealing / air leaks
Inspect; adjust as needed
Lubricate (if applicable)
Inspect coolant strength seasonally; pressure
test system yearly
Inspect; replace as needed
Inspect; clean; replace worn parts
Inspect for leaks and loose fittings
Inspect; adjust tension as needed
Change lubricant
Change lubricant
Check for leaks at fill cap, fuel line / rail, and
fuel pump.
Inspect; replace as needed; torque to
specification
Inspect; clean external surfaces
Inspect for leaks; pressure test system
Inspect, torque to specification

Hide quick links:

Table of Contents
loading

Table of Contents