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Summary of Contents for Honeywell Enraf SmartRadar FlexLine
- Page 1 Installation Guide SmartRadar FlexLine...
- Page 2 Head Office - Delft, The Netherlands Honeywell Enraf Delftechpark 39, 2628 XJ Delft PO Box 812, 2600 AV Delft The Netherlands Tel.: +31 (0)15 2701 100 Fax: +31 (0)15 2701 111 E-mail: [email protected] Website: http://www.honeywell.com/ps © 2011 - Honeywell International Inc.
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Page 3: Table Of Contents
Table of Contents SmartRadar FlexLine 1 General ......... . 1-1 1.1 Using this Installation Guide . - Page 4 Table of Contents SmartRadar FlexLine 2.9 Accordance to Regulations ......2-10 2.9.1 Device without SmartConn ......2-10 2.9.2 Device with SmartConn.
- Page 5 Table of Contents SmartRadar FlexLine 4.7.1 Open Cover of SmartConn ......4-23 4.8 Preparations for Installation without SmartConn..4-24 4.8.1 Remove Top Cover .
- Page 6 Table of Contents SmartRadar FlexLine 4.11.4.2.1 Topology ..........4-38 4.11.4.3 FII-RTD .
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Page 7: General
HART is a registered trademark of the HART Communication Foundation. 1.4 Contact Head Office - Delft, The Netherlands Honeywell Enraf Delftechpark 39, 2628 XJ Delft PO Box 812, 2600 AV Delft The Netherlands Tel.: +31 (0)15 2701 100 Fax: +31 (0)15 2701 111 E-mail: [email protected]... - Page 8 General SmartRadar FlexLine Installation Guide Part No.: 4417.760_Rev06...
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Page 9: Safety
Safety SmartRadar FlexLine 2 SAFETY 2.1 General The SmartRadar FlexLine is a radar-based level gauge to be used in inventory measurement systems. It can also be used to interface with other systems and sensors such as temperature gauges. For the correct and safe installing of this product, it is essential that all personnel follow generally accepted safety procedures in addition to the safety precautions specified in this document. -
Page 10: Safety Instructions
NOTE: See EN IEC 60079-14 or NEC (NFPA70). 2.3.6 Additional Information If you require additional information, contact Honeywell Enraf or its representative. Installation Guide Part No.: 4417.760_Rev06... -
Page 11: Environmental Conditions
Neglect of the safety regulations for handling tools and use of electricity. The contents, descriptions and specifications in this Service Manual are subject to change without notice. Honeywell Enraf accepts no responsibility for any errors that may appear in this Installation Guide. -
Page 12: Labels
Safety SmartRadar FlexLine 2.5 Labels FIG. 2-1 Identification label (example) Installation Guide Part No.: 4417.760_Rev06... -
Page 13: Personal Safety
Safety SmartRadar FlexLine 2.6 Personal Safety WARNING! In hazardous areas it is compulsory to use personal protection and safety gear. This can be: • safety helmet • fire-resistive overall • safety shoes • safety glasses • working gloves • LEL-meter Pay attention to the kind of product in the tank. -
Page 14: Tools
Safety SmartRadar FlexLine 2.7.2 Tools WARNING! Treat the flange surface of the cover and the housing with care. Keep the flange surface free of dirt. The O-ring must be present and undamaged. WARNING! Use non-sparking tools and explosion-proof testers. Use suitable explosion-proof tools (e.g. -
Page 15: Required Skills
Safety SmartRadar FlexLine 2.7.4 Required Skills WARNING! The technician must have technical skills to be able to safely install the equipment. The technician also must be trained to work in accordance with the national requirements for electrical equipment in hazardous areas. -
Page 16: Accordance To Regulations
Part 15 of the FCC Rules, and RSS-Gen of IC. The device does not cause harmful interference and accepts any interference received. WARNING! Changes or modifications made to this equipment not approved by Honeywell Enraf invalidate the R&TTE/ FCC/IC authorization to operate this equipment. Installation Guide Part No.: 4417.760_Rev06... -
Page 17: En 302372-1, Annex B
Safety SmartRadar FlexLine CAUTION! This equipment has been tested. It complies with a Field disturbance sensor device, pursuant to Part 15 of the FCC Rules and FCC-Gen for IC. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. - Page 18 Safety SmartRadar FlexLine 3 Sight glasses shall be coated with a microwave proof coating when necessary (i.e. electrically conductive coating). 4 Manholes or connection flanges at the tank shall be closed to ensure a low-level leakage of the signal into the air outside the tank.
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Page 19: Product Description
Product Description SmartRadar FlexLine 3 PRODUCT DESCRIPTION 3.1 SmartRadar System Components FIG. 3-1 System components The device has following system components (see figure above): Description SmartRadar FlexLine with separator coupling to radar antenna SmartView (optional) SmartConn (optional) Antenna connection (see antenna installation guide) Part No.: 4417.760_Rev06 Installation Guide... -
Page 20: Smartradar Flexline
Product Description SmartRadar FlexLine 3.2 SmartRadar FlexLine 3.2.1 Function The SmartRadar Flexline is the core component. It provides the level measurement, integrates optional sensor data and communicates via the fieldbus to the host computer system. 3.2.2 Components FIG. 3-2 General view and components of the FlexConn box (FCB) Description (see FIG. -
Page 21: Smartview
Product Description SmartRadar FlexLine Description (see FIG. 3-2) Separator coupling (connection between antenna and SmartRadar Flex- Line) FlexConn box Inner cover (do not open, do not touch), tampering label 3.3 SmartView 3.3.1 Function The SmartView display can be part of the device. You can install it as stand alone version as well. -
Page 22: Configurations
Product Description SmartRadar FlexLine Description Enclosure Cover Cable entry M20 (4x)(optional = 6x) Connection to FlexConn box Terminals for intrinsic safe and non-intrinsic safe connections 3.5 Configurations The device has several possible configurations. They can differ Measurement accuracy Allowed process temperature ranges ... -
Page 23: Installation
Installation SmartRadar FlexLine 4 INSTALLATION 4.1 Safety 4.1.1 General WARNING! Make sure the power to the device is switched OFF, before you open the cover of the device. CAUTION! Do not make any additional holes in the housing. Do not incorporate rotating machines or other devices, which create turbulence inside the FlexConn box. -
Page 24: Hazardous Zone
• Declaration of conformity • Installation guide Inspect the package upon arrival. Make sure the items are not damaged. Contact your local representative or Honeywell Enraf in the event of damage. NOTE: Do not throw away the packaging. The packaging is necessary for further transport on site. -
Page 25: Storage
Installation SmartRadar FlexLine 4.3 Storage 4.3.1 Storage of Uninstalled Devices Keep the device in its original packing during storage. Keep the device indoors during storage. Ambient conditions Temperature -50 to +85 °C (SmartView -30 to +85 °C) Humidity 20 to 90% 4.3.2 Storage of Installed Devices If you do not use an installed device for a longer period, we recommend not to disconnect the mains connection line. -
Page 26: Installation Overview
Installation SmartRadar FlexLine FIG. 4-1 Distances to installed device (see table below) inches 21.7 10.2 16.9 11.8 Device weight = 16.3 kg (36 lbs) 4.5 Installation Overview Installation of the SmartRadar requires the following steps: 1 Mechanical installation of the device on the tank separator. 2 Preparations for connection 3 Installing the compound glands and conduits 4 Electrical connection... -
Page 27: Mechanical Installation
Installation SmartRadar FlexLine 4.6 Mechanical Installation 4.6.1 Connect SmartRadar to Tank Separator FIG. 4-2 Separator coupling (A) and tank separator (C) Place device separator coupling (A) on tank separator (C). Make sure the pin of the separator coupling fits into the corre- sponding opening of the tank separator. -
Page 28: Mount Communication Antenna (Onewireless Option Only)
Installation SmartRadar FlexLine 4.6.2 Mount Communication Antenna (OneWireless option only) In case of a OneWireless SmartRadar (option), a communication antenne is delivered. Mount the communication antenna by screwing it clockwise upon the lightning arrestor (see picture below). communication antenna lightning arrestor NOTE: The lightning arrestor (see figure above) protects the inside electronics from lightning damage. -
Page 29: Preparations For Installation With Smartconn
Installation SmartRadar FlexLine 4.7 Preparations for Installation with SmartConn 4.7.1 Open Cover of SmartConn FIG. 4-3 SmartConn box Loosen the 4 bolts (A) of the cover. Use an Allen key (4 mm). Remove cover. Part No.: 4417.760_Rev06 Installation Guide... -
Page 30: Preparations For Installation Without Smartconn
Installation SmartRadar FlexLine 4.8 Preparations for Installation without SmartConn 4.8.1 Remove Top Cover FIG. 4-4 Removing the top cover Open display cover (A) Move up top cover (B) at the front Remove top cover Installation Guide Part No.: 4417.760_Rev06... -
Page 31: Open The Cover
Installation SmartRadar FlexLine 4.8.2 Open the Cover FIG. 4-5 Opening the cover of the device Loosen the 16 bolts of the cover. Use an Allen key (8 mm). CAUTION! Make sure the 4 bolts (A) at the side of the hinge are entirely screwed into the cover and do not protrude beyond the flange of the cover. -
Page 32: Installing The Cable Glands And Stopping Plugs With
Installation SmartRadar FlexLine 4.9 Installing the Cable Glands and Stopping Plugs with SmartConn CAUTION! Only use Ex-e or flameproof certified materials of an appropriate IP value. CAUTION! Improper installation of cable glands or stopping plugs will invalidate the Ex approval of the SmartRadar. 4.9.1 Cable Glands ... -
Page 33: Compound Glands
Installation SmartRadar FlexLine CAUTION! Improper installation of cable glands, conduits, or stopping plugs will invalidate the Ex approval of the SmartRadar. NOTE: Only for use in ATEX and IEC Ex approved installations. 4.10.1 Compound Glands Use explosion proof (Ex-d) compound glands with an appro- priate IP value. -
Page 34: Unused Cable Inlets
Installation SmartRadar FlexLine 4.10.3 Unused Cable Inlets Seal unused cable inlets with approved 3/4” threaded stopping plugs. 4.11 Electrical Connection CAUTION! Cables must always comply with the defined cable specifications. CAUTION! • Minimum incoming wire cross section should be at least 0.2 mm and may consist of a single-, fine- or multi- wire. -
Page 35: Grounding
Installation SmartRadar FlexLine 4.11.1 Grounding The SmartRadar housing must be properly grounded to the ground reference (generally the tank), according to local regulations. This is a safety grounding requirement. WARNING! When measuring the ground resistance, use a suitable instrument that is approved for use in hazardous areas. WARNING! Safety depends on proper grounding. -
Page 36: Location
Installation SmartRadar FlexLine 4.11.2.1 Location The terminal compartment is located at the rear, inside of the device (see FIG. 4-7). If there is a SmartConn present, you use the terminals of the SmartConn (see FIG. 4-6). These terminals are numbered identical to the terminal compartment in the device. -
Page 37: Terminals
Installation SmartRadar FlexLine NOTE: The SmartConn box is also available with 6 cable entries. 4.11.2.3 Terminals FIG. 4-7 Terminal layout without SmartConn The terminal compartment is divided into two zones: Blue terminals (A), for intrinsically safe connections, such as HART, VITO and SmartView. -
Page 38: General Procedure
Installation SmartRadar FlexLine FIG. 4-8 Terminal labelling 4.11.2.4 General Procedure Connect the wiring to the terminals with the numbers as shown in the tables in the following sections. 4.11.3 Non-intrinsically Safe Connections The non-intrinsically safe connections are connected to the grey wiring terminal. -
Page 39: Enraf Fieldbus (Biphase Mark)
Installation SmartRadar FlexLine NOTE: The DC polarity is not critical. NOTE: Install an explosion proof mains switch in the mains cable to the SmartRadar. Cable specifications Type Suitable for the SmartRadar power rating, and approved for use in hazardous areas Label Parameters 00. -
Page 40: Host Communication Eia 485
Installation SmartRadar FlexLine For short distances up to 20 devices can be connected. This number will be specific to every situation. 4.11.3.3 Host Communication EIA 485 Cable specifications Type Twisted pair, shielded Maximum length 1200 meter NOTE: If necessary the ‘common’ of the EIA 485 may be connected to the ground GND_ISO. -
Page 41: Host Communication Eia 232
Installation SmartRadar FlexLine 4.11.3.4 Host Communication EIA 232 Cable specifications Type Shielded Maximum length 15 meter Label Parameters 08. 232RX 38k4/19k2/9k6/4k8/2k4/1k2 bps Selection by software 09. 232TX 10. GND_ISO 4.11.3.4.1 Topology Host communication point-to-point communication. One gauge can be connected per host. EIA 232 Field Bus 10. -
Page 42: Fii-Do
Installation SmartRadar FlexLine 4.11.3.5.1 FII-DO Label Parameters 14. Ry1_a Vmax = 125 Vac, Imax = 0.5 A Vmax = 110 Vdc, Imax = 0.3 A 15. Ry1_b Pmax = 30 W NO/NC by factory jumper 16. Ry2_a Vmax = 125 Vac, Imax = 0.5 A Vmax = 110 Vdc, Imax = 0.3 A 17. -
Page 43: Intrinsically Safe Connections
Installation SmartRadar FlexLine 4.11.4 Intrinsically Safe Connections The intrinsically safe connections are connected to the blue wiring terminal. 4.11.4.1 VITO For temperature and water bottom measurement. Cable specifications = 25 Ω / line Type Twisted pair, shielded. R Maximum length 1000 meter Label Parameters... -
Page 44: Topology
Installation SmartRadar FlexLine 4.11.4.2.1 Topology A maximum of 5 devices can be connected to the HART connection. CAUTION! Before connecting the HART devices: Make sure the sum of the start-up currents fits the parameters. Installation Guide Part No.: 4417.760_Rev06... -
Page 45: Fii-Rtd
Installation SmartRadar FlexLine 4.11.4.3 FII-RTD Cable specifications = 100 Ω / line Type Shielded. R Maximum length 150 meter 4.11.4.3.1 RTD, 4-Wire Connection (Board ID = 2) Label Connections diagram Parameters 30. RTD1_S- [Ex ia] IIB/IIC = 8.61 V 31. RTD1_com = 58 mA RTD1 = 0.13 W... -
Page 46: Mpt - Mrt (Board Id = 4)
Installation SmartRadar FlexLine 4.11.4.3.3 MPT - MRT (Board ID = 4) Label Connections diagram Parameters 38. S- [Ex ia] IIB/IIC = 8.61 V 39. com = 58 mA = 0.13 W 40. R1 = 1.0 μF 41. R2 = 10.5 mH 42. -
Page 47: Finishing Installation With Smartconn
Installation SmartRadar FlexLine 4.12 Finishing Installation with SmartConn CAUTION! Make sure the separation between intrinsic and non intrinsic cabling is sufficient and complies with any local and/or national regulations. Replace the cover on the SmartConn. Tighten the 4 bolts of the cover. Use an Allen key (4 mm). The installation is now completed. -
Page 48: Replace The Top Cover
Installation SmartRadar FlexLine Tighten the 16 bolts of the cover. Tighten the bolts crosswise. Use an Allen key (8mm). 4.13.2 Replace the Top Cover Open the display cover. Place the 2 hooks at the rear of the top cover behind the axis of the cover. -
Page 49: Technical Data
Technical Data SmartRadar FlexLine 5 TECHNICAL DATA 5.1 Weight and Dimensions FIG. 5-1 SmartRadar and SmartConn dimensions inches 11.82 12.99 3.54 8.66 2.76 10.24 Weight = 13.6 kg (36 lbs). Part No.: 4417.760_Rev06 Installation Guide... - Page 50 Technical Data SmartRadar FlexLine Installation Guide Part No.: 4417.760_Rev06...
- Page 52 Honeywell Enraf Delftechpark 39 2628 XJ Delft The Netherlands 4417760 - Revision 06 Tel: +31 (0)15-2701 100 July 2011 www.honeywellenraf.com © 2011 Honeywell International Inc.