ABB ControlMaster CM15 User Manual
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ABB ControlMaster CM15 User Manual

Universal process indicator / din and fieldmount
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A B B M E A S U R E M E N T & A N A LY T I C S | U S E R G U I D E | I M/C M/ I - E N R E V. P
ControlMaster CM15 and CMF160
Universal process indicator / DIN and fieldmount
Measurement made easy
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Data Sheet
ControlMaster CM15
Universal process indicator, 1/8 DIN
Data Sheet
ControlMaster CMF160
Universal process indicator, fieldmount
Communications Supplement
ControlMaster CM10, CM15, CM30, CM50, CMF160 and CMF310
Universal process controllers and indicator, 1/8, 1/4, 1/2 DIN and fieldmount
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DS/CM15-EN
DS/CMF160-EN
IM/CM/C-EN
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  • Page 1 A B B M E A S U R E M E N T & A N A LY T I C S | U S E R G U I D E | I M/C M/ I - E N R E V. P or by scanning this code: ControlMaster CM15 and CMF160 Universal process indicator / DIN and fieldmount...
  • Page 2 Basic Level Advanced Level Refer to Section 6, page 33* Refer to Section 7.1, page 34 Refer to Section 7.2, page 38 Refer to Section 7.3, page 44 Refer to Section 7.4, page 51 Menu Menu Menu Menu Menu Basic Setup Device Setup Display Input/Output...

  • Page 3: Table Of Contents

    ControlMaster CM15 and CMF160 Universal process indicator Contents Contents 1 Safety ................3 4.4 Jumper Links for Relay Outputs – CM15 Indicator ............ 17 1.1 Electrical Safety ............. 3 4.4.1 Removing the CM15 Indicator 1.2 Symbols ..............3 from its Case ..........17 1.3 Health &...
  • Page 4 ControlMaster CM15 and CMF160 Universal process indicator Contents 7 Advanced Level ............34 10 Specification ............86 7.1 Device Setup ............34 Appendix A – Digital and Analog Sources ....94 7.2 Display ..............38 7.3 Input/Output ............44 A.1 Digital Sources .............94 7.4 Process Alarm .............

  • Page 5: Safety

    ControlMaster CM15 and CMF160 Universal process indicator 1 Safety 1 Safety Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the Technical Publications Department.

  • Page 6: Health & Safety

    ControlMaster CM15 and CMF160 Universal process indicator 1 Safety 1.3 Health & Safety Health and Safety To ensure that our products are safe and without risk to health, the following points must be noted:  The relevant sections of these instructions must be read carefully before proceeding.

  • Page 7: Ul Class I, Division 2 (Cmf160 Only - When Ordered)

    ControlMaster CM15 and CMF160 Universal process indicator 1 Safety 1.4 UL Class I, Division 2 (CMF160 only – when ordered) This equipment is suitable for use in Class I, Division 2, groups A, B, C, and D hazardous locations or non-hazardous locations only.

  • Page 8: Introduction

    ControlMaster CM15 and CMF160 Universal process indicator 2 Introduction 2 Introduction This manual provides details for the ControlMaster CM15 ( DIN) and CMF160 fieldmount indicators. Note.  Read all relevant sections of this guide before configuring the system or modifying system parameters.

  • Page 9: Display, Icons And Keys

    Note. When a Soft Key option is assigned to the (upper) Icons Totalizer navigation key , the Advanced Level (see page 34) must Stopped Access be accessed using the (lower) Operator Level access Totalizer Level Running Operator Enter Menus Fig. 3.1 ControlMaster CM15 Operator Page and Keys IM/CM/I–EN Rev. P...

  • Page 10: Cmf160 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 3 Display, Icons and Keys 3.2 CMF160 Indicator An example of an Operator Page is shown in Fig. 3.2. Totalizer PV Values Navigation key – left and Operator Level access key Values Alarm acknowledge key – acknowledges any active and unacknowledged alarms Up / Down keys –...

  • Page 11: Installation

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4 Installation 4.1 Siting Sensor At Eye Level Close to the Sensor Avoid Vibration Fig. 4.1 Siting (applicable to both CM15 and CMF160 – CM15 shown for example only) IP66 / NEMA4X (front panel) IP20 (rear) 55 °C...

  • Page 12: Dimensions

    20 (0.8) 120 (4.8) 97 (3.8) 44.8 (1.7) (2.0) 140 (5.5) +0.8 –0 (3.6) (+0.03 –0) Panel Cut-out +0.6 –0 Dimensions (+0.02 (1.8) –0) Cable Gland Kit (Optional) 30 (1.18) 14 (0.55) Fig. 4.3 ControlMaster CM15 Dimensions IM/CM/I–EN Rev. P...

  • Page 13: Cmf160 Indicator Panel-, Pipe- And Wall-Mount Dimensions

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.2.2 CMF160 Indicator Panel-, Pipe- and Wall-mount Dimensions Dimensions in mm (in.) (1.4) +1.1 213 (8.38) –0 (3.6) +0.04 (7.32 –0 +1.1 (7.64) –0 +0.04 (7.32 –0  40 (1.57)**  40 Mounting Panel –...
  • Page 14 ControlMaster CM15 and CMF160 Universal process indicator 4 Installation Dimensions in mm (in.) 213 (8.38) (3.85) Pipe-mount Kit (Optional – CM40/0700) (2.6) (7.64) Pipe Diameters: Vertical Configuration Max. 62 (2.44) / min. 45 (1.77) 170 (6.70) Cable Gland Kit (Optional) Pipe-mount Kit (Optional –...
  • Page 15 ControlMaster CM15 and CMF160 Universal process indicator 4 Installation Dimensions in mm (in.) 214 (8.42) 200 (7.87) Fixing Centers 62 (2.44) Fixing centers 66 (2.40) Ø6.4 (0.25) Cable Gland Kit (Optional) Fig. 4.6 ControlMaster CMF160 Wall-mount Option IM/CM/I–EN Rev. P...
  • Page 16 ControlMaster CM15 and CMF160 Universal process indicator 4 Installation Dimensions in mm (in.) 175 (6.89) Wall-mount Entries (9.45) 240 (9.45) Pipe-mount Entries Fig. 4.7 ControlMaster CMF160 Weathershield (CM40/0702) – Pipe- and Wall-mount (CM40/0700) Options IM/CM/I–EN Rev. P...

  • Page 17: Mounting

    Universal process indicator 4 Installation 4.3 Mounting 4.3.1 CM15 Indicator ControlMaster CM15 is designed for panel mounting. For NEMA4X protection, a panel thickness of 2.5 mm (0.1 in.) is required. To panel-mount the ControlMaster CM15 indicator: 1. Cut a hole of the correct size for the indicator in the panel (see page 10 for dimensions).

  • Page 18: Cmf160 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.3.2 CMF160 Indicator ControlMaster CMF160 panel-, pipe- wall-mounted. For NEMA4X protection, a panel thickness of 6 mm (0.236 in.) is required. (For pipe-mount details, see Fig. 4.5, page 13. For wall-mount details, see Fig. 4.6, page 13.)

  • Page 19: Jumper Links For Relay Outputs - Cm15 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.4 Jumper Links for Relay Outputs – View from above CM15 Indicator The factory-set default for relay action is N/O. 4.4.1 Removing the CM15 Indicator from its Case The indicator's inner assembly must be removed from its case to access the relay contact jumper links.

  • Page 20: Resetting Jumper Links - Cm15 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.4.2 Resetting Jumper Links – CM15 Indicator Note. The factory-set default for all jumper links is N/O. 1. The links associated with the relay outputs are shown in Fig. 4.11. 2. If necessary, move the link to select the relay action required (N/O or N/C).

  • Page 21: Accessing The Connection Board - Cmf160 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.4.3 Accessing the Connection board – CMF160 Indicator Note. Before fitting cable glands, identify the connections required and cable gland entries to be used. Referring to Fig. 4.12: 1. Using a pozi-drive screwdriver, turn the (captive)

  • Page 22: Electrical Connections

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.5 Electrical Connections Warning.  The controller is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to local safety standards must be fitted to the final installation.

  • Page 23: Cm15 Indicator

    200 mA Type T fuse (mains AC) or 2 A Type T fuse (120 V DC max.) and external Relay Output 2 isolating switch. For UL-marked indicators the fuse must be UL recognized **** Provides 24 V digital output (observe + and – connections) Fig. 4.13 ControlMaster CM15 Electrical Connections IM/CM/I–EN Rev. P...

  • Page 24: Cmf160 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.5.2 CMF160 Indicator I/O Module 3 Option Optional Communications Module Analog input I/O Module 1 Analog input I/O Module 2 (Ethernet / MODBUS) Card (Shown Fitted) (Shown Fitted) (Module Not Fitted)
  • Page 25 ControlMaster CM15 and CMF160 Universal process indicator 4 Installation Analog Input Module 1 Relay Connections Analog Outputs Terminal Connections 3 and 4 (Optional) 5 and 6 (Optional) Fuse 3.15 A Type T 100 to 240 V, 50/60 Hz Input 1...

  • Page 26: Analog Inputs - Cm15 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.5.3 Analog Inputs – CM15 Indicator 2-lead RTD + 3-lead RTD Resistance RTD – 3rd lead Milliamps* RTD + RTD + Analog Input 1 **** CJ** Digital Input RTD – RTD –...

  • Page 27: Analog Inputs - Cmf160 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.5.4 Analog Inputs – CMF160 Indicator Transmitter PSU mA, mV, V, Analog THC** Digital Input Input 2 **** Milliamps* Analog Input 1 CJ*** **** Digital Input 2-lead RTD 3-lead RTD 4-lead RTD...

  • Page 28: Frequency / Pulse Input - Cm15 And Cmf160 Indicators

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.5.5 Frequency / Pulse Input – CM15 and CMF160 Indicators Note. This input is designed primarily for use with flowmeters. External Voltage (Max. 30 V) Source Device ControlMaster –ve Load* Terminal 1...

  • Page 29: Digital Input / Output - Cm15 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.5.6 Digital Input / Output – CM15 Indicator Note. Digital input and open collector digital output connections are shown in Fig. 4.19 – see page 94 for Digital Input / Output type options.

  • Page 30: Digital Input / Output, Relays And Analog Output Connections - Cmf160 Indicator

    ControlMaster CM15 and CMF160 Universal process indicator 4 Installation 4.5.7 Digital Input / Output, Relays and Analog Output Connections – CMF160 Indicator Note. Digital input and open collector digital output connections are shown in Fig. 4.19 – see page 94 for Digital Input / Output type options.

  • Page 31: Operator Level Menus

    ControlMaster CM15 and CMF160 Universal process indicator 5 Operator Level Menus 5 Operator Level Menus Operator level menus are used to reset statistics, select the view and to enter Basic and Advanced modes (via the Access Level). To access Operator Level menus: 1.

  • Page 32: Diagnostic Status Bar

    ControlMaster CM15 and CMF160 Universal process indicator 5 Operator Level Menus 5.1 Diagnostic Status Bar Description of diagnostic or alarm tag. NAMUR (NE107) Status Icon The highest priority diagnostic or alarm is displayed. Other active diagnostic / Failure High Process Alarm alarm states can be viewed on the Diagnostic View –...

  • Page 33: Diagnostic View

    ControlMaster CM15 and CMF160 Universal process indicator 5 Operator Level Menus 5.2 Diagnostic View 5.3 Security Options The Diagnostic View is selected from the Operator / View Passwords can be set to enable secure end-user access at Select menu. All currently active diagnostic alarm states are 2 levels: Basic and Advanced.

  • Page 34: Access Level

    ControlMaster CM15 and CMF160 Universal process indicator 5 Operator Level Menus 5.4 Access Level Level Access Access Level Logout Displayed after Basic or Advanced level Logout are accessed. Logs the user out of Basic Read Only Basic or Advanced level. If passwords are set, a...

  • Page 35: Basic Setup

    ControlMaster CM15 and CMF160 Universal process indicator 6 Basic Setup 6 Basic Setup Provides access to basic alarm setup parameters. Menu Basic Setup Note. Additional parameters may be displayed at Basic Setup level - these are dependent on the parameters selected at Advanced Level.

  • Page 36: Advanced Level

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7 Advanced Level 7.1 Device Setup Provides access to standard setup parameters to determine the type of indication required. Also provides Menu Device Setup the ability to create non-standard configurations for special application requirements.
  • Page 37 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Device Setup / …Initial Setup Config Action The Config Action parameter is used to determine how the indicator and indicator outputs behave when the Advanced level is entered – see page 34.
  • Page 38 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Device Setup / …Initial Setup Custom Template If this parameter is enabled, it enables the internal function blocks to be re-linked to create custom configurations for special application requirements. These sources are configured in Device Setup / Custom Config – see page 37.
  • Page 39 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Device Setup Custom Config Allows the device configuration to be backed-up (read) from the device, or written to the device over the IrDA interface to a PC – see Section 9, page 85 – PC Configuration.

  • Page 40: Display

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.2 Display Used to setup the display language, operator page template and format and type of information displayed. Menu Display Language Selects the language on the indicator's local display. Operator Templates Enables up to 4 operator pages to be configured to suit the application requirements.
  • Page 41 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Display Operator Functions Autoscroll When enabled (On), operator pages are scrolled continuously at intervals of 10 seconds per page. Soft Key Function Assigns a dedicated function to the Navigation key (right) – see page 7.
  • Page 42 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Display Settings Adjusts display settings to suit local environmental conditions. Brightness Increases / Decreases the display brightness. Date & Time Sets the date format, local time and date and daylight saving start / end times.
  • Page 43 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Display / …Date & Time / …Daylight Saving DS Start Occur The day within the month that daylight starts / ends – for example, to set daylight saving to start DS End Occur (or end) on the second Monday of the selected month, select Second.
  • Page 44 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Display / …Customise Pages Parameters Parameter Number 1 to 4 (depending on the Template Type selected). Type Enables some parameter types to be modified to provide more flexibility in the display formats available: ...
  • Page 45 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Display / …Customise Pages / …Parameters A user-programmable, 3-character alphanumeric tag used to identify each parameter. State 0 (1, 2) Tag A user-programmable, 8-character alphanumeric tag displayed when the state of the selected parameter has a value of 0 (1, 2).

  • Page 46: Input/Output

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.3 Input/Output Enables analog and digital inputs / outputs and relays to be configured. Menu Input/Output Analog Inputs Analog Input 1 (2 – CM15)* Analog Input 1 (4 – CMF160)*...
  • Page 47 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level … Input/Output / …Analog Input 1 (4) Elect. Low Sets the required electrical range. Note. Applicable only to Millivolts, Milliamps, Volts and Ohms. Linear Inputs Standard Analog Input Accuracy (% of...
  • Page 48 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level … Input/Output / …Analog Input 1 (4) Eng Units The selected units are used by the linearizer and displayed in the Operator pages. Not applicable for: Pulse Input, Digital volt-free and 24V Digital parameters.
  • Page 49 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level … Input/Output / …Analog Input 1 (4) Broken Sensor If an input failure occurs, the input value can be configured to drive in a set direction. No action taken. None...
  • Page 50 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Input/Output Analog Outputs The analog outputs can be configured to retransmit any analog value and have a configurable range from 0 to 24 mA. Output 1 can also be configured to function as a digital output.
  • Page 51 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Input/Output / …Analog Outputs / …Analog Output 1 (4) Auto Eng Range* If enabled (On) the Eng High and Eng Low values for the output are set automatically to the engineering range values of the source.
  • Page 52 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Input/Output / …Digital I/O / …Digital IO 1 (6) Polarity Sets the polarity of the output signal. For an output, the output is high if the source is active. Positive For an input, the input is active if a high signal is detected.

  • Page 53: Process Alarm

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.4 Process Alarm Used to configure up to 8 independent process alarms. Menu Process Alarm Process Alarm Hysteresis Trip point Hysteresis Process Variable Alarm On High Process Alarm Off Alarm On...
  • Page 54 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Process Alarm Process Variable Trip Trip Point Point Hysteresis Hysteresis Alarm Process Latched Alarm On Alarm Latched Alarm On Variable Alarm Alarm Alarm Acknowledged by Operator Alarm Acknowledged by Operator...
  • Page 55 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Process Alarm / … Alarm 1 (8) Hysteresis Hysteresis trip level in engineering units. Activated at the alarm trip level but deactivated only when the process variable has moved into the safe region by an amount equal to the hysteresis value –...

  • Page 56: Totalizer

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.5 Totalizer Two 9-digit totalizers are provided. These can be configured independently to totalize any analog or digital Menu Totalizer signal. Four modes of operation are provided. Where possible, the count rate is calculated automatically according to source units, totalizer units and engineering range.
  • Page 57 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Totalizer Count Direction Totalizer value increases with time. Totalizer value decreases with time. Down Units (Totalizer) units are used along with the source's units and engineering range to calculate the count rate automatically (where possible).
  • Page 58 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Totalizer Total DPs Selects the number of decimal places displayed on the totalizer value. Preset Count The value the totalizer counts from and the value applied when the totalizer is reset.

  • Page 59: Calculating The Totalizer Count Rate Manually

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.5.1 Calculating the Totalizer Count Rate Manually Analog Mode Eng Hi (of source) x volume unit conversion Count Rate = time unit conversion Example: Eng Hi = 2500 l/m. Totalizer required to increment in m Volume unit conversion: 1 l = 0.001 m...
  • Page 60 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level Digital Mode The count rate setting determines the scaling of the digital input pulses. For example, with a Count Rate = 100 totalizer units / pulse, 5 digital input pulses increment the totalizer from 0 to 500 in...
  • Page 61 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level Frequency Mode Eng Hi (of source) x volume unit conversion x pulse duration Count Rate = time unit conversion Example: Eng Hi = 6000 l/m. Frequency input fullscale (Electrical High) = 500 Hz.
  • Page 62 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level Pulse Mode Volume unit conversion Count Rate = Pulse / Unit For example: Pulse / Unit = 50, Pulse Units = l, Totalizer required to increment in m Volume unit conversion: 1 l = 0.001 m 0.001...

  • Page 63: Functions

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.6 Functions Contains parameters for setting up the math block(s), logic equations and timer functions within the Menu Functions indicator. Logic Equations Up to 8 logic equations can be configured. Each can combine up to 8 operands (digital signals) with 7 operators.
  • Page 64 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / Logic Equations Equation Number Selects the logic equation to be configured. Operand 1 (8) See Appendix A, page 94 for description of sources. Invert 1 (8) Logically inverts (applies NOT function to) the digital signal.
  • Page 65 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / …Math Blocks / …Block Type Enables an equation with up to 4 operands and 3 operators to be created. The operands can be Equation assigned to any analog or digital signal (see Appendix A, page 94). Digital signals have a value of either '0' or '1'.
  • Page 66 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / …Math Blocks / …Block Type Calculates the average value of a parameter over a user-configurable duration. The output of the Real Time Average math block is updated at the end of the set duration only. A reset signal can be configured to restart the calculation of the average value.
  • Page 67 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / …Math Blocks / …Block Type Equation Setup: Source 1 (2) The source of the first operand in the equation (any analog or digital signal or user-defined constant). Source 1 (2) Sets the constant value to be used.
  • Page 68 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / …Math Blocks / …Block Type Real Time Average Setup: Source 1 Selects the source for Real Time Average calculation – see Appendix A, page 94 for description of sources.
  • Page 69 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / …Math Blocks / …Block Type Multiplexer Setup: Source 1 Selects the source (any analog signal [see page 94] or user-defined constant) for the first input into the multiplexer.
  • Page 70 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / …Math Blocks Setup for All Math Block Types: Eng. Dps Selects the number of decimal places (resolution) displayed for the math block result. Eng. Low Selects the engineering range low / high value for display and calculation of proportional band.
  • Page 71 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions Linearizer 1 (2) A 20-breakpoint (custom) linearizer. Custom linearizers are applied by: Selecting an analog source as the input to the linearizer. Selecting the custom linearizer output as the source to be displayed.
  • Page 72 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions Delay Timer 1 (2) Two delay timers are provided. Each is triggered by the rising edge of its assigned source. An internal timer is started and, when the timer reaches the set Delay Time, its output goes high for the On Time that is configured.
  • Page 73 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions Real Time Alarms 2 Independent real-time alarms can be configured for activation on particular days and times for a set duration. Real Time Alarm 1 (2) Sets the days, month, time and duration the alarm is activated.
  • Page 74 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions Bank Control Bank control functionality enables a bank of output devices such as pumps, heaters or fans to be scheduled On and Off under a duty / assist strategy.
  • Page 75 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / …Bank Control Using First In First Out (FIFO) and Rotate modes on a 3 pump system First In First Out (FIFO) Level Level P2 P3 On trip Seq. 1 1.3 m...
  • Page 76 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Functions / …Bank Control Bank Size Select the number of stages (pumps) required for the application from 2 to 6 or Off. Off disables the Bank Control functionality. Control Source Select the analog signal to act as the control signal for the bank control.

  • Page 77: Communication

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.7 Communication Used to setup communications parameters for the MODBUS / Ethernet / Profibus communication Menu Communication protocols – see separate User Guide (IM/CM/C-EN). Note. Only 1 communications option can be fitted per indicator.

  • Page 78: Diagnostics

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.8 Diagnostics Used to view diagnostic data – see Section 7.8.1, page 78 for description of diagnostic messages and Menu Diagnostics recommended corrective action(s). Diagnostic history Displays a log of the diagnostic messages generated by the indicator.
  • Page 79 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level …Diagnostics Source Analysis Analog Sources Enables the current value of any analog source to be viewed. Analog Source Selects the analog signal to be viewed – see Section A.2, page 95.

  • Page 80: Diagnostic Messages

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.8.1 Diagnostic Messages Number / Icon Possible Cause Suggested Action Message Problem with Input assigned to Loop 1 (2) PV. Broken F250.00 Check wiring. Check input source. Check if input signal is...
  • Page 81 ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level Number / Icon Possible Cause Suggested Action Message Check calibration of AIN1 and AIN2. F212.018 Failure of non-volatile memory on option board 1 or Recalibrate If necessary. Acknowledge error. NV Error Opt Bd 1 permanent corruption of its data.

  • Page 82: Device Info

    ControlMaster CM15 and CMF160 Universal process indicator 7 Advanced Level 7.9 Device Info Used to display read-only factory-set parameters for the indicator. Menu Device Info Instrument Type The indicator's model number (for example, CM15). I/O Build The input / output (I/O) configuration.

  • Page 83: Templates And Functionality

    ControlMaster CM15 and CMF160 Universal process indicator 8 Templates and Functionality 8 Templates and Functionality ControlMaster CM15 and CMF160 indicators fitted without a 8.1 Basic Templates software key have basic templates and functionality. 8.1.1 Single Channel PV ControlMaster CM15 and CMF160 indicators fitted with 2 This template enables the indication of a single PV.

  • Page 84: One Channel Totalizer

    ControlMaster CM15 and CMF160 Universal process indicator 8 Templates and Functionality 8.1.3 One Channel Totalizer 8.1.4 Single Channel Level This template enables totalization from a digital signal, to This template adds level functionality to the Single Channel provide a counter function.

  • Page 85: Dual Templates

    ControlMaster CM15 and CMF160 Universal process indicator 8 Templates and Functionality 8.2 Dual Templates 8.2.1 Dual Channel PV 8.2.3 Dual Channel Totalizer This template enables all the functions available on the Single This template enables 2 channels of totalization from PV indication but allows 2 separate PVs to be displayed on separate digital signals.

  • Page 86: Dual Channel Level

    ControlMaster CM15 and CMF160 Universal process indicator 8 Templates and Functionality 8.2.4 Dual Channel Level This template adds Level functionality to the Dual Channel PV Specific template. Gravity PV 1 AIN 1 For each channel, this consists of applying a Specific Gravity...

  • Page 87: Pc Configuration

    ControlMaster CM15 and CMF160 Universal process indicator 9 PC Configuration 9 PC Configuration In addition to local configuration via the front panel keys, the controller can be configured from a PC via the infrared port using the ConfigPilot PC configuration software. The controller's infrared port is activated when accessing the following page in the Advanced level: Advanced>Device Setup>IrDA Configuration>Connect...

  • Page 88: Specification

    ControlMaster CM15 and CMF160 Universal process indicator 10 Specification 10 Specification Operation Process alarms Display Number Color, VGA TFT, liquid crystal display (LCD) with built-in backlight Language Types English, German, French, Italian and Spanish High / Low process and High / Low latch...
  • Page 89 ControlMaster CM15 and CMF160 Universal process indicator 10 Specification Math blocks* Custom linearizer* Number: Number Operators: Elements +, –, x, / 20 breakpoints Average, Maximum, Minimum Bank control* High / Low / Median select Square root Number of outputs Multiplexer...
  • Page 90 ControlMaster CM15 and CMF160 Universal process indicator 10 Specification Analog inputs Resistance thermometer Pt100 Universal process inputs Other linearizations Number 1 standard x, x , custom linearization 1 optional (CMF160 only) Digital filter Type Voltage Programmable 0 to 60 s...
  • Page 91 ControlMaster CM15 and CMF160 Universal process indicator 10 Specification Inputs Thermocouple Maximum range °C (°F) Accuracy (% of reading) Linear inputs Standard analog input Accuracy (% of reading) –18 to 1800 0.1 % or ±2 °C (3.6 °F) Millivolts 0 to 150 mV 0.1 % or ±20 µV...
  • Page 92 ControlMaster CM15 and CMF160 Universal process indicator 10 Specification Outputs Retransmission outputs Digital I/O Number CM15: 2 (1 standard, 1 optional) Number CM15: 2 (optional) CMF160: 4 (2 standard, 2 optional) CMF160: 6 (standard) Isolation Galvanically isolated from the rest of the circuitry,...
  • Page 93 ControlMaster CM15 and CMF160 Universal process indicator 10 Specification Communications MODBUS* RTU (optional) Note. Only one communications option can be fitted per indicator. Baud rate Up to 115 kBaud IrDA service port (standard) Isolation Galvanically isolated from the rest of the circuitry,...
  • Page 94 ControlMaster CM15 and CMF160 Universal process indicator 10 Specification Safety Emissions & immunity Approvals and certifications Meets requirements of IEC 61326 for an Industrial Environment EN 61010-1 cULus Environmental General safety Overvoltage Class III on mains, Class II on inputs and outputs Operating temperature range 0 to 55 °C (32 to 131 °F) *...
  • Page 95 ControlMaster CM15 and CMF160 Universal process indicator 10 Specification Electrical Physical Supply ranges Size 100 to 240 V AC ±10 % (90 V min. to 264 V max.) 50 / 60 Hz CM15: 50 x 97 x 141 mm (2.0 x 3.8 x 5.5 in.) 10 to 36 V DC (optional –...

  • Page 96: Appendix A - Digital And Analog Sources

    ControlMaster CM15 and CMF160 Universal process indicator Appendix A – Digital and Analog Sources Appendix A – Digital and Analog Sources Note. Numbers in brackets indicate additional parameters, for example, 'Alarm 1 (8) Ack. State indicates that 8 Alarm Ack.

  • Page 97: Analog Sources

    ControlMaster CM15 and CMF160 Universal process indicator Appendix A – Digital and Analog Sources A.2 Analog Sources Source Name Description [Comment] T1 (2) Run State Totalizer run state Source Name Description 1 = Totalizer running Anlg IP 1 (2) (CM15)

  • Page 98: Appendix B - Error Codes

    ControlMaster CM15 and CMF160 Universal process indicator Appendix B – Error Codes Appendix B – Error Codes Error Error Error Description Error Description Code Code B.1 Configuration Error Codes Maths Block Value 1 PV Minimum Value 1 Configuration errors are generated...
  • Page 99 ControlMaster CM15 and CMF160 Universal process indicator Appendix B – Error Codes Error Error Error Error Description Error Description Error Description Code Code Code Maths Block Fail State 1 Digital Input State 6 Alarm State 1 Maths Block Fail State 2...

  • Page 100: Profile Error Codes

    ControlMaster CM15 and CMF160 Universal process indicator Appendix B – Error Codes B.2 Profile Error Codes Error Error Error Description Error Description Code Code Error Error Description Local Setpoint has Failed Code Alarm Ack State 6 The Local setpoint has...

  • Page 101: Appendix C - Analog Input (Engineering) Units

    ControlMaster CM15 and CMF160 Universal process indicator Appendix C – Analog Input (Engineering) Units Appendix C – Analog Input (Engineering) Units Unit Description Unit Description gal/h (UK) / (US) imperial / US gallons per hour % sat % saturation imperial / US gallons per minute, gal/m, s (UK) / (US) second.

  • Page 102: Appendix D - Output Type Assignments

    ControlMaster CM15 and CMF160 Universal process indicator Appendix D – Output Type Assignments Unit Description Unit Description ml/h, ml/m milliliters per hour, minute. T/d, T/h, T/m metric tonnes per day, hour, minute. Ml/s megaliters per second metric tonnes per second...
  • Page 103 …Advanced Level Refer to Section 7.5, page 54 Refer to Section 7.6, page 61 Refer to Section 7.7, page 75 Refer to Section 7.8, page 76 Refer to Section 7.9, page 80 Menu Menu Menu Menu Menu Select Select Select Select Select Functions...
  • Page 104 With regard to purchase orders, the Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is agreed particulars shall prevail. ABB does not forbidden without prior written consent of ABB. accept any responsibility whatsoever for potential ©...

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