Honeywell BENDIX/KING KY 96A Installation Manual
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Honeywell BENDIX/KING KY 96A Installation Manual

Vhf communication transceiver
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INSTALLATION MANUAL
KY 96A, KY 97A
VHF COMMUNICATION
TRANSCEIVER
MANUAL NUMBER 006-00674-0004
Revision 4, April 2003
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Summary of Contents for Honeywell BENDIX/KING KY 96A

  • Page 1 INSTALLATION MANUAL KY 96A, KY 97A VHF COMMUNICATION TRANSCEIVER MANUAL NUMBER 006-00674-0004 Revision 4, April 2003...
  • Page 2 ©1989, 1994, 1996, 2003 HONEYWELL INTERNATIONAL INC. REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF HONEYWELL IS PROHIBITED. FOR FURTHER INFORMATION CONTACT THE MANAGER, TECHNICAL PUBLICATIONS, HONEYWELL, ONE TECHNOLOGY CENTER, 23500 WEST 105TH...
  • Page 3 KY 96A, KY 97A REVISION HISTORY INSTALLATION MANUAL BENDIX/KING KY 96A, KY 97A VHF Communication Transceiver PART NUMBER DATE DESCRIPTION --------------------------------------------------------------------------------------------------------------------- 006-00674-0004 Apr/2003 006-00674-0003 Apr/1994 006-00674-0002 Jan/1994 006-00674-0001 Oct/1989 Rev 4, Apr 2003 IM 006-00674-0004.dwd RH-1...
  • Page 4 KY 96A, KY 97A THIS PAGE RESERVED Rev 4, Apr 2003 IM 006-00674-0004.dwd RH-2...
  • Page 5 TABLE OF CONTENTS KY 96A, KY 97A SECTION I GENERAL INFORMATION Paragraph Page Introduction ..................... 1-1 Description of Equipment................. 1-1 Technical Characteristics................. 1-1 Units and Accessories Supplied .............. 1-4 Accessories Required, But Not Supplied..........1-6 License Requirements ................1-6 Continued Airworthiness................
  • Page 6 TABLE OF CONTENTS KY 96A, KY 97A KY 97A Interconnect........Dwg 155-01583-0001 ..2-19 2-10 Dual KY 96A Interconnect ......Dwg 155-01584-0000 ..2-21 2-11 Dual KY 97A Interconnect ......Dwg 155-01584-0001 ..2-23 2-12 Dual KY 96A with KA 25 Interconnect ..
  • Page 7 KY 96A, KY 97A SECTION I GENERAL INFORMATION INTRODUCTION This manual contains information relative to the physical, mechanical, and electrical characteristics of the Bendix/ King KY 96A and KY 97A VHF Communication Trans- ceivers. Installation and operating procedures are also included. Information relative to the maintenance, alignment, and procurement of replacement parts may be found in the KY 96A, KY 97A Maintenance/ Overhaul Manual.
  • Page 8 KY 96A, KY 97A TABLE 1-1 Technical Characteristics SPECIFICATION CHARACTERISTIC TSO COMPLIANCE: Transmitter: TSO C37c, DO-186 Class 4 Receiver: KY96A (versions -10,-30,-50,-60,-70) TSO C38c, DO-186 Class C + D KY96A (versions -11,-31,-51,-61) TSO C38c, DO-186 Class A + B KY97A (versions -10,-30,-50,-60,-70) TSO C38c, DO-186 Class C + D KY97A (versions -11,-31,-51,-61) TSO C38c, DO-186 Class A + B...
  • Page 9 KY 96A, KY 97A TABLE 1-1 Technical Characteristics SPECIFICATION CHARACTERISTIC TRANSMITTER EMISSION: 6K 00A3E OCCUPIED BANDWIDTH: 25 kHz POWER OUTPUT: KY 96A: 5 watts minimum KY 97A: 5 watts minimum MODULATION: 70% modulation capability with 98% limiting. Less than 15% distortion at 70% modulation. SIDETONE OUTPUT: Adjustable up to 100 mW into 500 ohms headphones.
  • Page 10 KY 96A, KY 97A TABLE 1-1 Technical Characteristics SPECIFICATION CHARACTERISTIC SPURIOUS RESPONSES AND CROSS At least 80 dB down. MODULATION PRODUCTS: INTERCOM INPUT: When the mic is connected to the intercom input both the receiver and mic audio appears at the audio output. 100 mVrms of mic audio into 500 ohms is required for 100 mW output.
  • Page 11 KY 96A, KY 97A TABLE 1-3 KY 97A Configurations RECEIVER PART NUMBER AUDIO OUTPUT FREQUENCY RANGE SELECTIVITY 064-1051-10 25 kHz 500 ohm headphone 118.000 to 135.975 MHz 064-1051-11 50 kHz 500 ohm headphone 118.000 to 135.975 MHz 064-1051-30 25 kHz 500 ohm headphone 118.000 to 136.975 MHz 064-1051-31...
  • Page 12 KY 96A, KY 97A ACCESSORIES REQUIRED, BUT NOT SUPPLIED 1.5.A. Communications antenna and cables. 1.5.B. Headphones: 500 ohm nominal impedance. 1.5.C. Microphone: Low impedance carbon or dynamic with transistorized preamp. 1.5.D. For 13.75 V operation of the KY 96A a 14-to-28 V convertor such as KGS Elec- tronics Model RB-125 or equivalent may be used.
  • Page 13 KY 96A, KY 97A function. When service is required, a complete performance test must be accom- plished following any repair action. Consult the appropriate section of the Mainte- nance Manual for complete performance test information. Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 1-7...
  • Page 14 KY 96A, KY 97A THIS PAGE RESERVED Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 1-8...
  • Page 15 KY 96A, KY 97A SECTION II INSTALLATION GENERAL This section contains suggestions and factors to consider before installing the KY 96A, KY 97A. Close adherence to these suggestions will assure more satisfactory perfor- mance from the equipment. The conditions and test required for the TSO and MOPS approval of this article are minimum performance standards.
  • Page 16 KY 96A, KY 97A TABLE 2-1 Compatible Installations CURRENT INSTALLATION KY196A KY197A KY196 KY197 KY96A Compatible YES*1 KY97A Compatible YES*1 *1 Will work but backlighting will be too bright and unsuitable, and the audio amplifier will not function because the current installation is not wired for an audio amplifier. NOTE: Use good quality stranded wire with at least 600 V insulation that will not support a flame.
  • Page 17 KY 96A, KY 97A nas provide efficient operation over the comm band. Antennas should be installed per manufacturer’s recommendations. Additional recommendations are as follows: 2.3.3.A. Mount antenna on a flat metal surface or install a ground plane at least 18 inches square.
  • Page 18 KY 96A, KY 97A Prior to insertion of connector into rear of unit, check polarizing key position between contacts 8 and 9. Refer to Figure 2-6 to check correct position of polarizing key. 2.3.4.D. Extraction of Contact from Molex Connector 2.3.4.D.1 Slip the flat narrow blade of a Molex HT-1884 contact ejector tool, P/N 047- 05099-0001, under the contact on the mating side of the connector.
  • Page 19 KY 96A, KY 97A CAUTION: BEFORE FLIGHT, CHECK THE ANTENNA VSWR. THIS SHOULD BE CHECKED WITH AN IN-LINE TYPE WATTMETER INSERTED IN THE COAXIAL TRANSMISSION LINE BETWEEN THE TRANSCEIVER AND THE ANTENNA. ANY PROBLEM WITH THE ANTENNA INSTAL- LATION WILL MOST LIKELY BE SEEN AS A HIGH REFLECTED POW- ER.
  • Page 20 KY 96A, KY 97A FIGURE 2-2 KY 96A Pin Function and Location Diagram Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-6...
  • Page 21 KY 96A, KY 97A FIGURE 2-3 KY 97A Pin Function and Location Diagram Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-7...
  • Page 22 KY 96A, KY 97A FIGURE 2-4 Molex Terminal and Tools (Sheet 1 of 3) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-8...
  • Page 23 KY 96A, KY 97A FIGURE 2-4 Molex Terminal and Tools (Sheet 2 of 3) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-9...
  • Page 24 KY 96A, KY 97A FIGURE 2-4 Molex Terminal and Tools (Sheet 3 of 3) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-10...
  • Page 25 KY 96A, KY 97A FIGURE 2-5 KY 96A, KY 97A Outline and Mounting Drawing (Dwg No 155-05666-0001 Rev AB) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-11...
  • Page 26 KY 96A, KY 97A FIGURE 2-6 KY 96A, KY 97A Installation Assembly Drawing (Dwg No 155-05690-0000 Rev 4) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-13...
  • Page 27 KY 96A, KY 97A FIGURE 2-7 Connector (P/N 030-00101-0002 R-9) Assembly Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-15...
  • Page 28 KY 96A, KY 97A THIS PAGE RESERVED Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-16...
  • Page 29 KY 96A, KY 97A FIGURE 2-8 KY 96A interconnect (Dwg No 155-01583-0000 Rev AA) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-17...
  • Page 30 KY 96A, KY 97A FIGURE 2-9 KY 97A interconnect (Dwg No 155-01583-0001 Rev AA) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-19...
  • Page 31 KY 96A, KY 97A FIGURE 2-10 Dual KY 96A interconnect (Dwg No 155-01584-0000 Rev AA) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-21...
  • Page 32 KY 96A, KY 97A FIGURE 2-11 Dual KY 97A interconnect (Dwg No 155-01584-0001 Rev AA) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-23...
  • Page 33 KY 96A, KY 97A FIGURE 2-12 Dual KY 96A with KA 25A interconnect (Dwg No 155-01585-0000 Rev AA) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-25...
  • Page 34 KY 96A, KY 97A FIGURE 2-13 Dual KY 97A with KA 25A interconnect (Dwg No 155-01585-0001 Rev AA) Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 2-27...
  • Page 35 KY 96A, KY 97A SECTION III OPERATION POWER ON UNIT To power on the unit, rotate the Volume (VOL) knob clockwise from the OFF position. When power is activated the Use and Standby (STBY) windows will display the fre- quencies and/or mode stored in the non-volatile memory before power down. After ac- tivating power, pull the VOL knob out to override the automatic squelch and rotate the VOL knob to the desired audio level.
  • Page 36 KY 96A, KY 97A before the five second delay is completed will return the radio to the Frequency mode and the status of the Frequency mode prior to entering Channel mode remains the same. When in Channel mode, pressing the Transfer button will return the radio to Frequency mode.
  • Page 37 KY 96A, KY 97A The Direct Tune mode is entered from the Standby Frequency Entry mode or Channel mode by pushing the Transfer button for longer than 2 seconds. The tuning knobs op- erate as in Standby Frequency Entry, but will change the USE frequency, rather than the STBY frequency.
  • Page 38 KY 96A, KY 97A FIGURE 3-1 KY 96A, KY 97A Controls Rev 4, Apr 2003 IM 006-00674-0004.dwd Page 3-4...
  • Page 39 KY 96A, KY 97A APPENDIX E ENVIRONMENTAL QUALIFICATION FORMS Rev 4, Apr 2003 IM 006-00674-0004.dwd Page E-1...
  • Page 40 KY 96A, KY 97A THIS PAGE RESERVED Rev 4, Apr 2003 IM 006-00674-0004.dwd Page E-2...
  • Page 41 KY 96A, KY 97A FIGURE E-1 KY 96A Environmental Qualification Form Rev 4, Apr 2003 IM 006-00674-0004.dwd Page E-3...
  • Page 42 KY 96A, KY 97A FIGURE E-2 KY 97A Environmental Qualification Form Rev 4, Apr 2003 IM 006-00674-0004.dwd Page E-4...

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