LG LV240HV4 Installation Manual
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LG LV240HV4 Installation Manual

Single zone vertical air handling unit
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SINGLE ZONE
VERTICAL AIR HANDLING UNIT

INSTALLATION MANUAL

LV180HV4
LV240HV4
LV360HV4 LV420HV LV480HV
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Summary of Contents for LG LV240HV4

  • Page 1: Installation Manual

    SINGLE ZONE VERTICAL AIR HANDLING UNIT INSTALLATION MANUAL LV180HV4 LV240HV4 LV360HV4 LV420HV LV480HV...
  • Page 2 For continual product development, LG Electronics U.S.A., Inc., reserves the right to change specifications without notice. ©LG Electronics U.S.A., Inc. This document, as well as all reports, illustrations, data, information, and other materials are the property of LG Electronics U.S.A., Inc.

  • Page 3: Safety Instructions

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 4 Keep the unit upright during installation to avoid vibration or water leakage. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 5 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 6 Do not block the inlet or outlet. Unit may malfunction. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 7: Table Of Contents

    Refrigerant Leaks ..........................67 Installation Checklist ..........................68 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 8: General Data

    V = Inverter 4 = Generation 4/Multi Compatible Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 9: Specifications

    Power wiring to the ODU is field supplied, solid or stranded, and must comply with the applicable local Piping lengths are equivalent. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 10 Power wiring to the ODU is field supplied, solid or stranded, and must comply with the applicable local Due to our policy of continuous product innovation, some specifications may change without notification. and national codes. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 11: Electrical

    FLA) rounded down to the nearest standard fuse size. MSC = Maximum Starting Current. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 12: Location Selection

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 13 4. In an area in which condensate does not drain properly. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 14: General Installation Guidelines

    Building Sea wind Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 15: Required Outdoor Unit Clearances

    Standard Case 4 Minimum Standard Case 5 Minimum Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 16 Building Overhang and No Side Walls LF > H Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 17 Building Overhang and No Side Walls LF H Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 18 Figure 6: Close up of Bolt Attachment. Anchor Bolt 13/16 Unit: Inch Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 19 6. Seal all wiring and piping access holes to prevent insects from entering the Bolt Bolt unit. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 20: Required Indoor Unit Clearances

    Service More than Unit : inch 13-25/32 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 21 • Go to the Electrical Connections section of this manual for information on conduit / electrical wiring to the indoor unit. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 22: Horizontal Right Installation

    Figure 14: Install Pan on Right. Figure 15: Replace Panels. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 23: Vertical Downflow Installation

    Figure 18: Evaporator Coil/ Drain Pan Assembly. Rotated Horizontal 180° Drain Pan Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 24 Figure 23: Reinstall Coil Assembly. Evaporator Sensor Coil/Drain Wiring Pan Assembly Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 25 Figure 27: Reinstall Sensors. Figure 28: Reinstall Panels. Sensors panel Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 26: Installing Ductwork

    Figure 30: Securely Fasten Supply Duct. More than 10 screws (M4*25L) Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 27: Refrigerant Safety/Device Connection Limitations

    Additional Refrigerant Needed (oz/ft) 0.43 0.43 Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp. INTRODUCTION | 27...

  • Page 28: Selecting Field Supplied Piping

    Always follow local codes when selecting and installing copper pipe and piping system components. Approved piping for use with LG Single Zone products will be marked “R410 RATED” along the length of the pipe. Piping wall thickness must meet local code requirements and be approved for a maximum operating pressure of 551 psi. When bending piping, try to keep the number of bends to a minimum, and use the largest radii possible to reduce the equivalent length of installed piping;...

  • Page 29: Copper Expansion And Contraction

    4. Calculate the difference in the two expansion distance values. The result will be the change in pipe length. Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp. INTRODUCTION | 29...
  • Page 30 L = Centerline Minimum Radius (inches). Due to our policy of continuous product innovation, some specifications may change without notification. © 30 | INTRODUCTION LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 31: Piping Handling

    1 hour Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp. INTRODUCTION | 31...

  • Page 32: Refrigerant System Engineering

    Failure to do so may cause significant performance degradation. Proper leak checks must be performed. Using isolation valves does not automatically void any LG product warranty, however, a limited warranty may be voided in whole or part must any field supplied accessory fail in any way that causes product failure.
  • Page 33 ~ 12" – 19" Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp. INTRODUCTION | 33...
  • Page 34 Pipe Sleeves at Penetrations LG requires that all pipe penetrations through walls, floors, and pipes buried underground be properly insulated and routed through an appropriate wall sleeve of sufficient size to prevent compression of refrigerant pipe insulation and free movement of the pipe within the sleeve.

  • Page 35: Flaring And Brazing Procedures

    ~ 19.7 (49/64 - 25/32) 15.88 19.05 Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp. INTRODUCTION | 35...
  • Page 36 Do not braze in an enclosed location, and always test for gas leaks before / after brazing. There is risk of fire, explosion, and physical injury or death. Due to our policy of continuous product innovation, some specifications may change without notification. © 36 | INTRODUCTION LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 37: Refrigerant Piping Connections

    Always include plenty of insulation on all refrigerant and drain piping to ensure condensate does not form and cause damage to walls, floors, etc. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 38: Directional Pipe Formation

    Drainage from the Indoor Units Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 39: Outdoor Unit Connections

    15.88 45.4 - 59.3 19.05 71.5 - 87.5 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 40: Indoor Unit Connections

    Do not block the outlet side Auxiliary valve Tape Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 41: Drain Hose

    Drain Hose Ai r Indoor Unit Water Waving leakage Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 42: Bundling And Cutting Line

    Drain hose Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 43 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 44 3/8 inch thick EPDM insulation that is plenum-rated with a heat-resistance factor of more than 248°F. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 45: Electrical System Installation

    Failure to properly provide a National Electrical Code-approved earth ground can result in property damage and equipment malfunc- tion. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 46: Power Wiring Specifications And Best Practices

    Do not include splices or wire nuts in the communication cable. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 47 Failure to properly provide a NEC approved earth ground can result in property damage and equipment malfunction. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 48 • Never use a common multiple-core communications cable. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 49: Wall Controller Installation

    Wired Controller Connections Controllers can connect to the indoor unit in one of two different ways. 1. LG Wired Remote Extension Cable with Molex plug (PZCWRC1; sold separately) that connects to the CN-REMO terminal on the indoor unit PCB. 2. Field-supplied controller cable that connects to the indoor unit terminal block (must be at least UL2547 or UL1007, and at least FT-6 rated if local electric and building codes require plenum cable usage).

  • Page 50: External Static Pressure Setting Values

    • Factory default is 0.3 in. wg. • Factory default is high static pressure. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 51: Indoor Unit Electrical Connections

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 52: Outdoor Unit Electrical Connections

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 53: Indoor Unit Wiring Diagram

    Indoor Unit Wiring Diagram Figure 75: Indoor Unit Wiring Diagram. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 54: Outdoor Unit Wiring Diagram Luu188Hv, Luu248Hv

    Figure 76: LUU188HV and LUU248 Indoor Unit Wiring Diagram. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 55: Outdoor Unit Wiring Diagram Luu368Hv, Luu428Hv, Luu488Hv

    Figure 77: LUU368HV, LUU428HV, and LUU468HV Indoor Unit Wiring Diagram. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 56: Nk/Nj Chassis Wiring Diagram Legend

    Air Cleaner connection CN-WF Wifi Wifi Module connection Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 57: Nj/Nk Chassis Dip Switch Settings

    • SW5 OFF: Fan discontinues operation. There would be reduction in heating capacity while defrosting or oil return operation. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 58: Final Installation Procedures

    Gas (Vapor) Service Port and cause product malfunction. Outdoor Unit Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 59: Triple Leak / Pressure And Evacuation Procedures

    Schrader ports (with core removed) using a vacuum hose. Open the gauge manifold and the vacuum pump valves. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 60: Triple Evacuation Procedure

    13. Shut the valve before turning off and disconnecting the vacuum pump. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 61: Trim Charge, Test Run

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 62: Pump Down, Cooling Only Mode

    • Entire lock or Mode lock cannot be set if you set heating or automatic operation through the central controller. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 63: Lg Sims - Self Diagnosis Functions

    Main Info Tab Help Menu (File is Factory Use Only) Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 64 • ODU Electric - Out- door Unit Electric data graph is displayed. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 65: Error Codes

    Outdoor brushless direct current (BLDC) fan motor lock error Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 66 Outdoor brushless direct current (BLDC) fan motor lock error Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 67: Refrigerant Leaks

    ASHRAE Standard 15-2010 / 34-2010 and addenda current as of the date of this publication. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 68: Installation Checklist

    Power to outdoor unit and power/communications to indoor unit CANNOT be run in the same conduit. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 69 NOTES...
  • Page 70 ISO 9001: 2008 LG ELECTRONICS INC. For further technical materials such as submittals, engineering manuals, service manuals, and catalogs, visit www.lghvac.com. LG Customer Information Center, Commercial Products 1-888-865-3026 USA Follow the prompts for commercial A/C products. LG Electronics, U.S.A., Inc.

This manual is also suitable for:

Lv180hv4Lv420hvLv360hv4Lv480hv

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