ABB CONCEPTPOWER CLASSIC DPA-50 User Manual
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ABB CONCEPTPOWER CLASSIC DPA-50 User Manual

Conceptpower dpa series
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04-3008_OPMCPDPA-S2_GB_121202
TM
Conceptpower DPA
S2 30 - 250 kVA

User Manual

© Copyright 2012 ABB, All rights reserved.
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Summary of Contents for ABB CONCEPTPOWER CLASSIC DPA-50

  • Page 1: User Manual

    04-3008_OPMCPDPA-S2_GB_121202 Conceptpower DPA S2 30 - 250 kVA User Manual © Copyright 2012 ABB, All rights reserved.
  • Page 2 Section-0 This page left intentionally blank 04-3008_CoverABB_OPMCPDPA-S2_GB_121202 Page 2/8 Printed in Switzerland – Modifications reserved...

  • Page 3: Mechanical Characteristics Mx-Frames And Modules

    BATTERIES AND STORAGE SITE PLANNING AND POSITIONING 1.5.1 PLANNING BEFORE THE INSTALLATION 1.5.2 POSITIONING OF UPS AND BATTERY CABINET ELECTRICAL INSTALLATION 1.6.1 PREPARATION FOR THE INPUT CABLING 1.6.2 INSTALLATION CHECKLIST 04-3008_CoverABB_OPMCPDPA-S2_GB_121202 Page 3/8 ABB Printed in Switzerland – Modifications reserved...
  • Page 4 LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS REPLACEMENT OF UPS-MODULE 5.2.1 REPLACEMENT OF UPS-MODULE IN SINGLE-MODULE SYSTEMS 5.2.2 REPLACEMENT OF UPS-MODULE IN REDUNDANT MULTI-MODULE SYSTEM 5.2.3 REPLACEMENT OF A MODULE IN CAPACITY MULTI-MODULE SYSTEM 04-3008_CoverABB_OPMCPDPA-S2_GB_121202 Page 4/8 ABB Printed in Switzerland – Modifications reserved...
  • Page 5 8.1.3 FAULT IDENTIFICATION AND RECTIFICATION SECTION-9: OPTIONS 9.1.1 INTRODUCTION 9.1.2 REMOTE SHUTDOWN 9.1.3 GENERATOR ON FACILITIES 9.1.4 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE 9.1.5 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT /REMOTE MONITORING 04-3008_CoverABB_OPMCPDPA-S2_GB_121202 Page 5/8 ABB Printed in Switzerland – Modifications reserved...
  • Page 6 10.11.1 HEAT DISSIPATION PER MODULE WITH NON-LINEAR LOAD 10.12 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULE 10.12.1 TERMINAL CONNECTIONS OVERVIEW 10.12.2 SINGLE FEED INPUT 10.12.3 DUAL FEED INPUT 04-3008_CoverABB_OPMCPDPA-S2_GB_121202 Page 6/8 ABB Printed in Switzerland – Modifications reserved...
  • Page 7 UPS. The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols CAREFULLY READ THE USER MANUAL BEFORE OPERATING OR WORKING ON THE UPS. 04-3008_CoverABB_OPMCPDPA-S2_GB_121202 Page 7/8 ABB Printed in Switzerland – Modifications reserved...
  • Page 8 (depending on Module power and type of load)  Very low input current distortion THDi Gen-set power and installation cost saving THDi = < 3 - 4% for loads of 100 – 25 % 04-3008_CoverABB_OPMCPDPA-S2_GB_121202 Page 8/8 ABB Printed in Switzerland – Modifications reserved...

  • Page 9: Table Of Contents

    Dual Input Feed ......................... 19     1.6.1.4 Preparation for the Output Cabling ..................19     1.6.1.5 Connection of the Load ...................... 20     1.6.2 Installation Checklist ........................21 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 1/22 ABB Printed in Switzerland – Modifications reserved...
  • Page 10 Variable Number of 12V Battery 40-50 40-50 40-50 Blocks 663 x 225 x 720 Dimensions (WxHxD) 43.1 45.3 46.8 Weight UPS Module Front : Graphite grey (Pulverlacke No. 4222903402 Colours serie 09RCCAT1) 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 2/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 11: Safety Instructions

    WARNING! READ THE INFORMATION, IN ORDER TO AVOID EQUIPMENT DAMAGES NOTE! THE WEIGHT OF A UPS MODULE CAN REACH 50KG, THEREFORE IT CAN BE LIFTED ONLY BY 2 PERSON HEAVY! 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 3/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 12: Symbols, Controls, And Indicators

    Refer to the Operator’s Manual for more information DANGER: RISK OF ELECTRIC SHOCK There is a risk of electric shock present, and you should observe associated warnings. The UPS contains high voltages. 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 4/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 13: Operator Precautions

    CIRCUIT BREAKERS. THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES. THE WARNING PANELS MUST CONTAIN WARNING! THE FOLLOWING TEXT: “ BEFORE STARTING WITH THE MAINTENANCE WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 5/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 14: Environmental Considerations

    Please note the type code and the serial number of the equipment and contact your nearest agent authorized by the manufacturer. The Code and the serial no. are shown on the nameplate see 1.4.4 Nameplate and identification 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 6/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 15: System Description

    No over sizing of generators  No false circuit breaker tripping and malfunction  No erratic operation of computers, telecommunication, monitors, electronic test equipment etc.  No Resonance with power factor correction capacitors 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 7/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 16: Feature : Flexible Battery Management (Fbm)

    It provides automatic load sharing and module level redundancy with nothing other than the power connecting to the Conceptpower DPA S2 version of UPS modules. 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 8/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 17: Quality Standards And Ups Classification Code

    With it the UPS has the Classification Code VFl-SS-111. Product Standards Standards Safety IEC/EN 62040-1 IEC/EN 60950-1 IEC/EN 61000-6-2 IEC/EN 61000-6-4 Electromagnetic Compatibility IEC/EN 61000-4-2 IEC/EN 62040-2 IEC/EN 61000-4-3 IEC/EN 61000-4-4 IEC/EN 61000-4-5 IEC/EN 61000-4-6 Performance IEC/EN 62040-3 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 9/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 18: Single/Parallel-Modules Operation

    It is possible to parallel Conceptpower DPA S2 CLASSIC DPA-50, TRIPLE DPA-150, UPGRADE DPA-250 Cabinets into a Multi-Cabinet Configuration (including total up to 30 Modules) in order to increase the number of paralleled Modules. 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 10/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 19: Delvery - Transport - Storage

    OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO NOTE! AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE EQUIPMENT. THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION. 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 11/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 20: Unpacking

    1) Examine the UPS for any sign of damage. Notify your carrier or supplier immediately if damage is apparent; 2) Remove the plastic cover from the UPS; 3) Remove pallet from the UPS; HEAVY ! 1) 1) 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 12/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 21: Nameplate And Identification

    If the UPS is delivered without batteries, the manufacturer is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring. HEAVY ! 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 13/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 22: Storage Of Battery

    UPS must not exceed +40 °C. Avoid high ambient temperature, moisture and humidity. The floor material should be non-flammable and strong enough to support the heavy load. 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 14/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 23: Positioning Of Ups And Battery Cabinet

    CLASSIC- Fig. 1 890x1800x920 730x1650x800 DPA-50 890x2120x920 730x1975x800 TRIPLE- Fig. 2 890x2120x920 730x1975x800 DPA-150 890x2120x920 730x1975x800 890x2120x920 730x1975x800 890x2120x920 730x1975x800 UPGRADE- Fig. 3 890x2120x920 730x1975x800 DPA-250 890x2120x920 730x1975x800 890x2120x920 730x1975x800 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 15/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 24: Positioning

    Clearances Minimum 200mm 900 mm Battery Cabinet Frames Frames Open Open Doors Doors Figure 1: UPS space recommendation Figure 2 : UPS + Battery space recommendation 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 16/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 25: Electrical Installation

    If you have to use for other reason a 4-pole switch, you have to be aware that NOTE! the neutral against the ground is floating. For the UPS itself this is not a problem. 230V 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 17/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 26: Preparation For The Input Cabling

    NOTE: The UPS is provided with facilities for both single feed (one common input cable for rectifier and bypass) and dual feed (separate input cable for rectifier and bypass). 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 18/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 27: Single Input Feed

    The size of the circuit breakers depends on the load rating of the load sockets. The circuit breakers must comply with the prescribed IEC Standards. It is recommended to provide a separate output distribution board for the load. 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 19/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 28: Connection Of The Load

    Connect the output power cable coming from the LV-Distribution Board to the terminals of the UPS as shown in drawing in Section 2 / Chapter 2.2 (Front view of the Conceptpower DPA™ S2) 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 20/22 ABB Printed in Switzerland – Modifications reserved...

  • Page 29: Installation Checklist

    Any optional accessories are mounted in their installed location and properly wired.  Summary alarms and/or building alarms are wired appropriately. (OPTIONAL)  Startup and operational checks performed by authorized service personnel.  All network connections are completed. 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 21/22 ABB Printed in Switzerland – Modifications reserved...
  • Page 30 Section-1 This page left intentionally blank 04-3008_S1_ABB_OPMCPDPA-S2_GB_121202 Page 22/22 ABB Printed in Switzerland – Modifications reserved...
  • Page 31 Connection of External Battery Cabinet for Conceptpower DPA™ S2 ......15  2.3.2.3  Connection of External Separate Battery for Conceptpower DPA S2 ....... 16  2.3.2.4  Connection of External Common Battery for Conceptpower DPA S2 ....... 16  04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 1/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 32: Block Diagram

    4 x M12 (B) +PE 1xM12 (B) +PE 1xM12 (B) +PE 1xM12 (B) +PE 1xM12 (B) +PE 1xM12 (B) CLASSIC DPA-50 TRIPLE DPA-150 UPGRADE DPA-250 Dual feed input Single feed input 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 2/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 33: Block Diagram Conceptpower Dpa

    5x120 or 5x(2x50) 5x120 or 5x(2x50) 218 A 3x300A*1 3x150 3x (3x25) DPA-150 UPGRADE 3x400A 5x(2x95) 5x(2x95) 362 A 3x500A*1 3x(2x150) 5x (3x25) DPA-250 *1 only valid for common battery use 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 3/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 34: Dual Feed Input (Optional Version)

    5x120 or 5x(2x50) 3x250A 218 A 3x300A*1 3x150 4x(2x50) 5x(2x50) (3x25) UPGRADE 3x400A 5x(2x95) 3x400A 4x(2x95) 5x(2x95) 362 A 3x500A*1 3x(2x150) DPA-250 (3x25) *1 only valid for common battery use 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 4/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 35: Front View

    22x58 / 63A Pronorm Module DPA 50 22x58 / 63A Pronorm Smart Port- RS232 (Sub-D9P) (see section 3 / 1.1) Connector for Control Panel Details of distribution/connection terminals see on next page 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 5/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 36 Input Rectifier terminal for Single feed 16/25 mm2 Output Load terminal 16/25 mm2 Maintenance Bypass 14-(18) IA2-1 Parallel Isolator UPS-Module 1 19-(21) F4 Battery Fuse Holder Module 1 14x51/ 50A Fast Acting 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 6/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 37: Front View Triple Dpa-150 And Connection Terminals

    22x58 / 63A Pronorm Module DPA 50 22x58 / 63A Pronorm Smart Port- RS232 (Sub-D9P) (see section 3 / 1.1) Connector for Control Panel Details of distribution/connection terminals see on next page 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 7/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 38 F4 Battery Fuse Holder Module 1 14x51/ 50A Fast Acting F5 Battery Fuse Holder Module 2 14x51/ 50A Fast Acting F5 Battery Fuse Holder Module 3 14x51/ 50A Fast Acting 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 8/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 39: Front View Upgrade Dpa-250 And Connection Terminals

    22x58 / 63A Pronorm Module DPA 50 22x58 / 63A Pronorm Smart Port- RS232 (Sub-D9P) (see section 3 / 1.1) Connector for Control Panel Details of distribution/connection terminals see on next page 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 9/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 40 Output Load terminal 4XM12 Maintenance Bypass IA2-1 Parallel Isolator UPS-Module 1 IA2-2 Parallel Isolator UPS-Module 2 IA2-3 Parallel Isolator UPS-Module 3 IA2-4 Parallel Isolator UPS-Module 4 IA2-5 Parallel Isolator UPS-Module 5 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 10/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 41: Battery Connections

    NOTE: For UPS-Systems DPA 30kVA and DPA 50kVA it is allowed to use 40-50 (only even numbers) of 12V- battery blocks. NOTE: Set-up the correct number of battery blocks on Control Panel (Menu: Service-Set-Up). CONCEPTPOWER CLASSIC DPA-50 UPS 1 UPS 1...

  • Page 42: Internal Battery Modules Triple Dpa-150

    NOTE: Set-up the correct number of battery blocks on Control Panel (Menu: Service-Set-Up). CONCEPTPOWER TRIPLE DPA-150 DPA TRIPLE 150 frame 3x(2x40)x7Ah Other combination possible : refer to Section 10 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 12/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 43: External Battery Cabinet And Battery Connection

    Fuse Type (Very Fast acting) 730x1975x800 1200x1975x800 Dimensions (WxHxD) Weight with trays and w/o batteries For detailed information and layout of the battery cabinets please refer to section 10 / Options 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 13/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 44 40x28Ah. Depending on the request the batteries may be connected separately for each Module or it is possible to parallel them together into one common battery for five UPS-modules. 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 14/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 45: Connection Of External Battery Cabinet For Conceptpower Dpa™ S2

    3) Make sure the battery fuses in the external battery cabinet and on the UPS are open. 4) Connect Earth (PE) between the UPS and external battery cabinet. 5) Connect the corresponding + , N, - terminals between UPS and external battery cabinet according to drawing 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 15/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 46: Connection Of External Separate Battery For Conceptpower Dpa

    Batteries Common Battery Battery Battery Battery Battery Battery Fuses Fuses Fuses Fuses Fuses UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 Fig. 2. Connection of external Common batteries 04-3008_S2_ABB_OPMCPDPA-S2_GB_121202 Page 16/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 47 Output Interfaces Terminal blocks X2, X3, X4 (DRY PORTs)........3 3.1.3 JD11 / RS232 Computer Interface ..................4 3.1.4 JD12 / RS232 Interface for Multidrop ..................4 3.1.5 USB/2 Computer Interface ....................4 04-3008_S3_ABB_OPMCPDPA-S2_GB_121202 Page 1/4 ABB Printed in Switzerland – Modifications reserved...

  • Page 48: Interfacing

    Interface Cable (UPS End) Interface cable (Computer End) (9-Pin, D-Type Male) (9-Pin, D-Type Female) Connects to UPS Connects to SMART PORT Computer Figure 1. Connector Cable - PC Serial Port with 9-Pin Connection 04-3008_S3_ABB_OPMCPDPA-S2_GB_121202 Page 2/4 ABB Printed in Switzerland – Modifications reserved...

  • Page 49: Customer Interface And Dry Ports (Volt-Free Contacts)

    NO Alarm Condition X4 / 7 Common X4 / 8 Module 5 Alarm X4 / 9 ALARM NO Alarm Condition X4 / 10 Common Figure 2. Phoenix Terminals (X1…X4) Connection 04-3008_S3_ABB_OPMCPDPA-S2_GB_121202 Page 3/4 ABB Printed in Switzerland – Modifications reserved...

  • Page 50: Jd11 / Rs232 Computer Interface

    RS232 / Sub D9/ female, PC interface JD12 RS232/ Sub D9 / male for Multidrop ONLY PC Interface SNMP Slot for optional SNMP card ONLY Fig. 3. Example : Distribution Interfaces 04-3008_S3_ABB_OPMCPDPA-S2_GB_121202 Page 4/4 ABB Printed in Switzerland – Modifications reserved...
  • Page 51 Operating Modes ........................8 4.1.4.1 Mode "ON LINE" (INVERTER MODE) ................8 4.1.4.2 Mode"OFF-LINE"(ECO- or BYPASS MODE) ..............8 4.1.4.3 "MAINTENANCE BYPASS" - Mode ................9 4.1.4.4 Parallel Isolator (IA2) ...................... 9 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 1/10 ABB Printed in Switzerland – Modifications reserved...

  • Page 52: Operation

    UPS. The menu driven LCD enables the access to the:  EVENT REGISTER;  Monitor the input and output U, I, f, P,  Battery runtime;  To perform commands like start-up and shut-down of UPS and 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 2/10 ABB Printed in Switzerland – Modifications reserved...

  • Page 53: Led Indicators

    IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF, THEN BOTH ON/OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED. IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL NOTE! BE INTERRUPTED 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 3/10 ABB Printed in Switzerland – Modifications reserved...

  • Page 54: Definition Of A Single/Parallel-Module System

    So the positions of the DIP Switch SW1-9 must be set as shown below: SW1-9 Single First Middle Last Cabinet Cabinet Cabinet Cabinet ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 4/10 ABB Printed in Switzerland – Modifications reserved...

  • Page 55: Description Of The Lcd

    Various settings can be performed by the user: Date/Time, automatic battery test, etc. SET-UP SERVICE  SET-UP SERVICE Various adjustments can be performed by the service staff NO MORE MENU 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 5/10 ABB Printed in Switzerland – Modifications reserved...

  • Page 56: Event Log Screen

    LCD-DISPLAY  LOAD TO INVERTER Transfer Load to inverter LOAD TO BYPASS  LOAD TO BYPASS Transfer Load to bypass. PERFORM BATT.TEST  PERFORM BATT.TEST Battery Test NO MORE COMMANDS 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 6/10 ABB Printed in Switzerland – Modifications reserved...

  • Page 57: Ups Data

     SET-UP SERVICE This Menu is reserved for authorized service PASSWORD engineers. It is not to be used by End-Users  PASSWORD. Type in password Password is necessary to enter: Service Manual 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 7/10 ABB Printed in Switzerland – Modifications reserved...

  • Page 58: Operating Modes

    The "Bypass-Mode”, is recommended only if the loads can tolerate interruptions of 3-5 ms (transfer time from Bypass Mode to ON-LINE Mode). TO HAVE TO MOST ESSENTIAL SECURITY LEVEL, WE RECOMMEND TO RUN THE UPS ON NORMAL OPERATION MODE, MEANS UPS MODE. NOTE! 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 8/10 ABB Printed in Switzerland – Modifications reserved...

  • Page 59: Maintenance Bypass" - Mode

    In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass. POSITION EFFECT Normal Operation (Load supplied by UPS) UPS-Module isolated from Parallel Bus for maintenance or module replacement (UPS-Module not supplying load) 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 9/10 ABB Printed in Switzerland – Modifications reserved...
  • Page 60 Section-4 This page left intentionally blank 04-3008_S4_ABB_OPMCPDPA-S2_GB_121202 Page 10/10 ABB Printed in Switzerland – Modifications reserved...
  • Page 61 Replacement of a Module in Capacity Multi-Module System ..........13  5.2.3.1  How to Extract a Module in a Capacity Multi-Module System ........13  5.2.3.2  How to Fit Back a Module in a Capacity Multi-Module System ........14  04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 1/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 62: Operation - Procedures

    LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Flashing Green Check Command: LOAD TO INVERTER LED indicator will appear as shown below: 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 2/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 63 On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 3/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 64 UPS-modules. On all LCD’s: “LOAD PROTECTED” will appear followed by Check the output Voltages and Currents once again. THE LOAD IS NOW PROTECTED BY THE CONCEPTPOWER DPA 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 4/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 65: Shutdown Procedure

    Open the mains fuses/breaker in the building distribution panel. MAKE SURE THE INTERNAL DC-CAPACITORS (ELCO) HAVE BEEN DISCHARGED WAITING AT LEAST 5 MINUTES. NOTE! THE CONCEPTPOWER DPA S2 IS NOW VOLTAGE FREE. 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 5/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 66: Load Transfer: From Inverter Operation To Maintenance Bypass

    Open battery fuses/breakers on the internal (if any) and the external battery cabinets or racks. THE UPS SYSTEM IS STILL POWERED (DANGEROUS VOLTAGE). NOTE! THE LOAD IS NOW SUPPLIED BY MAINS AND IS THEREFORE NOT PROTECTED THROUGH THE UPS. NOTE! 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 6/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 67: Load Transfer: From Maintenance Bypass To Inverter Operations

    LOAD to Inverter on the complete system (all units). On LCD panel “LOAD PROTECTED” will appear. THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 7/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 68: Replacement Of Ups-Module

    On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green The load is now directly supplied by mains and is not protected 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 8/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 69: How To Fit Back A Ups-Module In Single-Module-Systems

    Two persons are needed to pull out the module from the UPS-Frame. The weight of a DPA 50 S2, 40 kW module is 46.8kg (the weight of DPA 30 S2 , 24kW module is 43.1kg) Tighten the four screws on the front of module. 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 9/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 70 Open Maintenance Bypass (IA1) by turning it to position “OFF”. The load is now supplied by the static bypass. Transfer load to Inverter-Mode by means of COMMAND “LOAD TO INVERTER”. On LCD: “LOAD PROTECTED” will appear. THE LOAD IS NOW PROTECTED BY THE CONCEPTPOWER DPA™ S2 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 10/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 71: Replacement Of Ups-Module In Redundant Multi-Module System

    How to insert a module in a Redundant Multi Module System THE WEIGHT OF A UPS MODULE CAN REACH 50KG, THEREFORE IT CAN BE LIFTED ONLY BY 2 PERSONS. THE MODULE MUST NEVER BE CARRIED BY ONE PERSON ONLY WARNING 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 11/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 72 Module will restart automatically connecting load to inverter and run in parallel with other ON LINE modules. LCD panel must show LOAD PROTECTED indication. THE LOAD IS NOW PROTECTED BY THE CONCEPTPOWER DPA 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 12/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 73: Replacement Of A Module In Capacity Multi-Module System

    Open the Parallel Isolator Switch IA2 (switch to position “OFF”) of UPS-module to be replaced. The UPS-module is now disconnected from the output; Press both ON/OFF Buttons on UPS-Module simultaneously; Open corresponding battery fuses; 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 13/16 ABB Printed in Switzerland – Modifications reserved...

  • Page 74: How To Fit Back A Module In A Capacity Multi-Module System

    Close internal and/or external battery fuses/breaker of the new Module Press both “ON/OFF” Buttons simultaneously to start-up UPS. LCD panel must display: “LOAD DISCONNECTED PARALLEL SWITCH OPEN” and the LED- indicator will appear as shown below: 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 14/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 75 On LCD: “LOAD PROTECTED” will appear and the LED-indicator will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS INVERTER Green BATTERY Green THE LOAD IS NOW PROTECTED BY THE CONCEPTPOWER DPA 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 15/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 76 Section-5 This page left intentionally blank 04-3008_S5_ABB_OPMCPDPA-S2_GB_121202 Page 16/16 ABB Printed in Switzerland – Modifications reserved...
  • Page 77 Commissioning of Multi-Cabinet Configuration ..............6  6.1.3.1  Start-up of a Multi-Cabinet Configuration ............... 6  6.1.3.2  Shutdown of Multi-Cabinet Configuration ............... 6  6.1.3.3  Replacement of a Faulty UPS-Module in a Multi-Cabinet Configuration ......6  04-3008_S6_ABB_OPMCPDPA-S2_GB_121202 Page 1/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 78: Multi-Cabinet Configuration

    S2. If in a parallel UPS system the load is transferred to the BYPASS (load on mains) and if the mains fails, the UPS’s will all be automatically transferred to inverter within 5msec. 04-3008_S6_ABB_OPMCPDPA-S2_GB_121202 Page 2/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 79: Installation Instructions

    Master-Slave Master-Slave Master-Slave Master-Slave Master-Slave SW2-2 Master-Slave Master-Slave Output Input Output Input Output Input Output Input Figure 1.2.Connection of the Bus Lines when paralleling UPS-Cabinets by means of Parallel Adapters. 04-3008_S6_ABB_OPMCPDPA-S2_GB_121202 Page 3/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 80: Parallel Adapter And Dip-Switch Sw2-2

    ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF After having set the SW1-9 on all the CONCEPTPOWER DPA S2 - Cabinets correctly the UPS’s may be commissioned 04-3008_S6_ABB_OPMCPDPA-S2_GB_121202 Page 4/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 81: On/Off - Main Buttons

    UPS’s will automatically transfer the load back to the inverters with 5msec. In order to provide the load with maximum protection the manufacturer always recommends that the load be supplied by the inverter (ON-LINE-Mode). 04-3008_S6_ABB_OPMCPDPA-S2_GB_121202 Page 5/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 82: Commissioning Of Multi-Cabinet Configuration

    Replacement of a Faulty UPS-Module in a Multi-Cabinet Configuration If in a Multi-Cabinet Configuration a UPS-Module fails proceed in replacing the UPS-Module in analogy with the replacement procedures described in section 5 of this User Manual 04-3008_S6_ABB_OPMCPDPA-S2_GB_121202 Page 6/6 ABB Printed in Switzerland – Modifications reserved...
  • Page 83 Introduction ..........................2  7.1.2  User Responsibilities ......................2  7.1.3  Routine Maintenance ......................2  7.1.4  Battery Test ........................... 2  7.1.5  Battery Maintenance ......................3  7.1.6  Battery Disposal and recycling ....................3  04-3008_S7_ABB_OPMCPDPA-S2_GB_121202 Page 1/4 ABB Printed in Switzerland – Modifications reserved...
  • Page 84 The battery testing can be carried out independently of the operation mode (OFF-LINE or ON-LINE) and whether or not the load is connected. The battery test procedure can be performed from the UPS front panel. See “Operation” section 4 / 4.1.3.5. 04-3008_S7_ABB_OPMCPDPA-S2_GB_121202 Page 2/4 ABB Printed in Switzerland – Modifications reserved...
  • Page 85 Battery Disposal and recycling Batteries contain dangerous substances that will harm the environment if thrown away. If you change the batteries yourself, call qualified organizations for battery disposal and recycling. 04-3008_S7_ABB_OPMCPDPA-S2_GB_121202 Page 3/4 ABB Printed in Switzerland – Modifications reserved...
  • Page 86 Section-7 This page left intentionally blank 04-3008_S7_ABB_OPMCPDPA-S2_GB_121202 Page 4/4 ABB Printed in Switzerland – Modifications reserved...
  • Page 87 Section-8 CONTENTS SECTION-8 8.1  TROUBLESHOOTING ......................... 2  8.1.1  Alarms ........................... 2  8.1.2  Menu, Commands, Event Log And Measurements ............... 2  8.1.3  Fault Identification and Rectification ..................2  04-3008_S8_ABB_OPMCPDPA-S2_GB_121202 Page 1/2 ABB Printed in Switzerland – Modifications reserved...

  • Page 88: Troubleshooting

    This alarm is only displayed if the UPS is on supplied by mains. Maintenance Bypass. CLOSED In case of alarms not included in the list above, please contact the nearest authorised service centre for assistance. 04-3008_S8_ABB_OPMCPDPA-S2_GB_121202 Page 2/2 ABB Printed in Switzerland – Modifications reserved...
  • Page 89 Wavemon Shutdown and ManagementSoftware ..............3  9.1.4.1  Why is UPS Management important? ................3  9.1.4.2  WAVEMON Shutdown and Monitoring Software ............3  9.1.5  SNMP CARD/ADAPTER For Network Management /Remote Monitoring ......5  04-3008_S9_ABB_OPMCPDPA-S2_GB_121202 Page 1/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 90: Options

    Connect the cable as shown in Fig. 1. REMOTE SHUT DOWN SWITCH (N.C. = Normally Closed) Remote shut down (X1) X1/1 X1/2 Terminal Block Fig 1. Drawing of the wiring for the REMOTE SHUT DOWN SWITCH. 04-3008_S9_ABB_OPMCPDPA-S2_GB_121202 Page 2/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 91: Generator On Facilities

    The dry port X2…X4 with voltage-free contacts may also be used for automatic shutdown in connection with WAVEMON Software. It is necessary to provide a cable of 0.5 mm2 to connect Terminals X2..X4 of the UPS and the serial port of the server. 04-3008_S9_ABB_OPMCPDPA-S2_GB_121202 Page 3/6 ABB Printed in Switzerland – Modifications reserved...
  • Page 92 The main principle is: let introduce a shutdown of a Server only when strictly necessary. A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy. Following statements apply: 04-3008_S9_ABB_OPMCPDPA-S2_GB_121202 Page 4/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 93: Snmp Card/Adapter For Network Management /Remote Monitoring

    (downtime) or by a countdown timer which is started at the beginning of the alarm. A shut down is therefore possible without extra input from the operator, and is fully software controlled. 04-3008_S9_ABB_OPMCPDPA-S2_GB_121202 Page 5/6 ABB Printed in Switzerland – Modifications reserved...
  • Page 94 The new release RCCMD2 is an application available for all Operating Systems, analogous to PMC-Software. Our SNMP Interfaces are compatible to RCCMD. 04-3008_S9_ABB_OPMCPDPA-S2_GB_121202 Page 6/6 ABB Printed in Switzerland – Modifications reserved...

  • Page 95: Technical Specifications

    04-3008_TDSCPDPA-S2_GB_121202 Conceptpower DPA S2 30 - 250 kVA Technical Specifications © Copyright 2012 ABB, All rights reserved.
  • Page 96 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES ..........17     10.12.1 TERMINAL CONNECTIONS OVERVIEW ..................17     10.12.2 SINGLE FEED INPUT ........................18     10.12.3 DUAL FEED INPUT ..........................19 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 2/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 97: Conceptpower Dpa System Description

    (depending on Module power and type of load)  Very low input current distortion THDi Gen-set power and installation cost saving THDi = < 3 - 4% for loads of 100 – 25 % 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 3/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 98: Technical Characteristics

    Variable Number of 12V Battery 40-50 40-50 40-50 Blocks 663 x 225 x 720 Dimensions (WxHxD) 43.1 45.3 46.8 Weight UPS Module Front : Graphite grey (Pulverlacke No. 4222903402 serie Colours 09RCCAT1) 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 4/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 99: Power Selection Table Conceptpower Dpa Modules

    37.4 46.8 and discharged battery per Module (output Cosφ = 1.0) Max. Input Current with rated output powe 40.7 54.2 67.8 and discharged battery per Module (output Cosφ = 1.0) 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 5/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 100: Graph: Input Pf Versus % Load

    10.3.1 GRAPH: INPUT PF VERSUS % LOAD Input Power factor (Leading) 0.99 0.99 0.985 0.96 Load % 10.3.2 GRAPH: INPUT DISTORTION THDI VERSUS % LOAD Input Current Distortion THDi Load % 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 6/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 101: Battery Characteristics

    60 sec. Inverter : up to 3 x In during 40 ms Output short capability (RMS) Bypass : 10 x In during 10 ms Crest - Factor 3 : 1 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 7/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 102: Graph: Ac - Ac Efficiency With Linear Load @ Cosphi 1

    Section-10 10.5.1 GRAPH: AC – AC EFFICIENCY with Linear load @ cosphi 1 (**) Details refer to paragraph 10.6 Environmental Characteristics 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 8/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 103: Graph: Output Power In Kw And Kva Versus Cosphi

    0.95 25.3 33.7 42.1 0.90 26.7 35.6 44.4 0.85 28.2 37.6 47.1 0.80 0.75 22.9 30.5 0.70 21.7 28.9 0.60 25.4 Changes of this table without notice – modifications reserved 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 9/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 104: Environmental Characteristics

    IEC/EN 61000-4-2 ; IEC/EN 61000-4-3 Compatibility IEC/EN 62040-2 IEC/EN 61000-4-4 ; IEC/EN 61000-4-5 IEC/EN 61000-4-6 EMC Classification DPA-30 DPA-40 DPA-50 Emission Class Immunity Class Performance IEC/EN 62040-3 Product certification Degree of protection IP 20 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 10/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 105: Communication

    DIAGNOSIS (SERVICE MODE) for adjustments and testing (for more details see the USER MANUAL of Conceptpower DPA S2). Power Management Display (PMD) of Conceptpower DPM 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 11/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 106: Customer Interfaces (Terminals X1

    NO Alarm Condition X4 / 7 Common X4 / 8 MODUL_ALARM5 Module 5 Alarm X4 / 9 ALARM NO Alarm Condition X4 / 10 Common Phoenix Spring Terminals (X1…X4) Connection 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 12/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 107: Options

    SNMP-Card. Both can manage a parallel system (N modules) and return either global values - which are consistent for the whole parallel system - or specific values from the single modules. External SNMP-Adapter Ethernet Internal SNMP-Card 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 13/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 108: Battery Cabinets

    Weight with trays and w/o batteries Battery Configurations Battery Configurations 30x28Ah (2x40)x28Ah 40x28Ah (3x40)x28Ah 50x28Ah (4x40)x28Ah Possible Battery configurations (2x30)x28Ah (5x40)x28Ah within the Battery Cabinets (2x40)x28Ah (2x50)x28Ah (2x50)x28Ah (3x50)x28Ah (3x30)x28Ah (4x50)x28Ah (3x40)x28Ah (5x30)x28Ah (5x40)x28Ah 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 14/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 109: Battery Autonomies

    4 x DPA 40 4 x DPA 50 With 4 Modules Total System Power 120kVA/96KW 160kVA/128KW 200kVA/160KW 1x CBAT-DPA-120 (3x40)x28Ah 1x CBAT-DPA-200 (3x50)x28Ah 1x CBAT-DPA-200 (4X50)x28Ah 5x (2x40) x 28Ah 2x CBAT-DPA-200 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 15/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 110: Installation Planning

    2553 Load per Module (EN 62040-1-1:2003) Heat Dissipation with 100% Non-linear 5227 6969 8712 Load per Module (EN 62040-1-1:2003) Airflow (25° - 30°C) with Non-linear Load per Module (EN 62040-1-1:2003) 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 16/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 111: Wiring And Block Diagrams For All Frames And Modules

    4 x M12 (B) UPGRADE DPA-250 +PE 1xM12 (B) +PE 1xM12 (B) +PE 1xM12 (B) +PE 1xM12 (B) +PE 1xM12 (B) CLASSIC DPA-50 TRIPLE DPA-150 UPGRADE DPA-250 Dual feed input Single feed input 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 17/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 112: Single Feed Input

    3x120* 3x250A 5x120 or 5x(2x50) 5x120 or 5x(2x50) 232 A 3x350A* 3x(2x70)* 3x315A 5x185 or 5x(2x70) 5x185 or 5x(2x70) 290 A 3x450A* 3x(2x95)* *1 only valid for common battery use 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 18/19 ABB Printed in Switzerland – Modifications reserved...

  • Page 113: Dual Feed Input

    5x120 or 5x(2x50) 3x250A 232 A 3x350A* 3x(2x70)* 4x(2x50) 5x(2x50) 4x185 or 5x185 or 3x315A 5x185 or 5x(2x70) 3x315A 290 A 3x450A* 3x(2x95)* 4x(2x70) 5x(2x70) *1 only valid for common battery use 04-3008_S10_ABB_TDSCPDPA-S2_GB_121202 Page 19/19 ABB Printed in Switzerland – Modifications reserved...

This manual is also suitable for:

Conceptpower upgrade dpa-250Conceptpower triple dpa-150

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