Toshiba Q9 Installation And Operation Manual
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Toshiba Q9 Installation And Operation Manual

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Q9 ASD Installation and Operation
Manual
Swann & Associates, Inc.
1707B. E. 28th St.
Long Beach, CA 90755 USA
001-562-492-1394
www.hazardouslocation.com
Document Number: 59445-003
Date: April, 2010
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  • Page 1 Q9 ASD Installation and Operation Manual Swann & Associates, Inc. 1707B. E. 28th St. Long Beach, CA 90755 USA 001-562-492-1394 www.hazardouslocation.com Document Number: 59445-003 Date: April, 2010...
  • Page 3 Q9 ASD Installation and Operation Manual Swann & Associates, Inc. 1707B. E. 28th St. Long Beach, CA 90755 USA 001-562-492-1394 www.swann-associates.com Document Number: 59445-003 Date: April, 2010...
  • Page 5 The motor control software is menu-driven, which allows for easy access to the motor control parameters and quick changes when required. To maximize the abilities of your new Q9 ASD, a working familiarity with this manual will be required. This manual has been prepared for the ASD installer, user, and maintenance personnel. This manual may also be used as a reference guide or for training.
  • Page 6 About This Manual This manual was written by the Toshiba Technical Publications Group. This group is tasked with providing technical documentation for the Q9 Adjustable Speed Drive. Every effort has been made to provide accurate and concise information to you, our customer.
  • Page 7 Q9 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.

  • Page 9: Table Of Contents

    Mounting the ASD ......................13 Connecting the ASD ......................14 Lead Length Specifications ....................18 I/O and Control .........................19 Electronic Operator Interface ....................26 EOI Operation ........................26 EOI Remote Mounting .....................26 EOI Features ........................27 EOI Remote Mounting .....................29 Q9 ASD Installation and Operation Manual...
  • Page 10 Direct Access Parameters/Numbers .................59 Alarms, Trips, and Troubleshooting ..................195 User Notification Codes ....................196 Alarms and Trips ......................197 Enclosure Dimensions ......................204 Enclosure Dimensions ....................205 Current/Voltage Specifications ...................211 Cable/Terminal Specifications ....................213 Short Circuit Protection Recommendations ..............215 Q9 ASD Installation and Operation Manual...

  • Page 11: General Safety Information

    CAUTION The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists that, if not avoided, may result in equipment or property damage. CAUTION Q9 ASD Installation and Operation Manual...

  • Page 12: Special Symbols

    DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are required, contact your Toshiba Sales Representative. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures or methods are not followed as outlined in this manual.

  • Page 13: Equipment Inspection

    • The storage temperature range of the Q9 ASD is -13° to 149° F (-25° to 65° C). • DO NOT store the unit in places that are exposed to outside weather conditions (i.e., wind, rain, snow, etc.).

  • Page 14: Installation Precautions

    Installation and Connections on pg. 12 for further information on ventilation requirements. • The ambient operating temperature range of the Q9 ASD is 14° to 104° F (-10° to 40° C). Mounting Requirements • Only Qualified Personnel should install this equipment.

  • Page 15: Conductor Routing And Grounding

    Grounding Capacitor. See figures 4, 5, 6, and 7 on pg. 17 for an electrical depiction of the leakage-reduction functionality of Grounding Capacitor and the methods used to set the capacitance value. Q9 ASD Installation and Operation Manual...

  • Page 16: Power Connections

    A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. • Follow all warnings and precautions and do not exceed equipment ratings. Q9 ASD Installation and Operation Manual...

  • Page 17: System Integration Precautions

    Please contact your Toshiba Sales Representative for application-specific information or for training support. • The Toshiba ASD is part of a larger system and the safe operation of the ASD will depend upon observing certain precautions and performing proper system integration. •...

  • Page 18: System Setup Requirements

    The Dynamic Braking function is NOT used with the Q9 ASD. • DO NOT attempt to configure or connect the DBR function to the Q9 ASD. • Attempts to configure or adapt the ASD to use the Dynamic Braking function may result in system damage or injury to personnel.

  • Page 19: Operational And Maintenance Precautions

    Turn the power on only after attaching (or closing) the front cover and DO NOT remove or open the front cover of the ASD when the power is on. • DO NOT attempt to disassemble, modify, or repair the ASD. Call your Toshiba Sales Representative for repair information. •...

  • Page 20: Motor Characteristics

    When the motor is to be operated at low speed (less than 50% of full speed) and at the rated torque continuously, a Toshiba VF motor (designed for use in conjunction with an ASD) is recommended. Overload Protection Adjustment The ASD software monitors the output current of the system and determines when an overload condition occurs.

  • Page 21: Power Factor Correction

    The motor may continue to rotate and coast to a stop after being shut off due to the inertia of the load. If an immediate stop is required, a braking system should be used. For further information on braking systems DC Injection Braking Current on pg. Q9 ASD Installation and Operation Manual...

  • Page 22: Installation And Connections

    ASD is off and the motor is not rotating. Note: Re-application of power via a secondary contact while the Q9 ASD is on or while the motor is still turning may cause ASD damage. The Q9 ASD input voltage should remain within 10% of the specified input voltage range. Input voltages approaching the upper or lower-limit settings may require that the over-voltage and under- voltage stall protection level parameters be adjusted.

  • Page 23: Mounting The Asd

    DO NOT operate the ASD with the enclosure door open. The ambient operating temperature rating of the Q9 ASD is 14° to 104° F (-10° to 40° C). When installing adjacent ASDs horizontally Toshiba recommends at least 5 cm of space between adjacent units.

  • Page 24: Connecting The Asd

    Figure 20 on pg. 24). PA/+ and PB are used for the DBR connection. The DBR function is not used on the Q9 ASD. PC/- is the negative terminal of the DC bus. R/L1, S/L2, and T/L3 are the 3-phase input supply terminals for the ASD.
  • Page 25 In the event that the motor rotates in the wrong direction when powered up, reverse any two of the three ASD output power leads connected to the motor. Figure 3. Q9 ASD/Motor Typical Connection Diagram. Q9 ASD Installation and Operation Manual...
  • Page 26 System Grounding Proper grounding helps to prevent electrical shock and to reduce electrical noise. The Q9 ASD is designed to be grounded in accordance with Article 250 of the 2008 NEC or Section 10/Part One of the Canadian Electrical Code (CEC).
  • Page 27 Screw is used on typeforms — 460-volt 175 HP and above. The value may be set to Large or Small (default setting) by placing the screw in the A position or by placing the screw in the B position, respectively. Q9 ASD Installation and Operation Manual...

  • Page 28: Lead Length Specifications

    ≥ 5 kHz 300 feet 100 feet Contact the Toshiba Customer Support Center for application assistance when using lead lengths in excess of those listed. Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor.

  • Page 29: I/O And Control

    To use the input lines of the Terminal Board to provide Run commands the Command Mode setting must be set to Terminal Block. Figure 20 on pg. 24 shows the typical connection diagram for the Q9 ASD system. Table 2. Terminal Board Terminal Names and Functions. Function (Default Setting If Programmable) Terminal Name Input/Output Circuit Config.
  • Page 30 Emg Off Mode selection parameter (See F603). This input terminal may be programmed to any of the functions listed in Table 4 on pg. 186 (See F118). Q9 ASD Installation and Operation Manual...
  • Page 31 AM — The default function assigned to this output terminal is Output Current. This output terminal produces an output current that is proportional to the magnitude of the Output Current of the Q9 ASD (or the function assigned to this terminal). The available assignments for this output terminal are listed Table 6 on pg.
  • Page 32 See the section titled Terminal Descriptions on pg. 20 for terminal descriptions. See the section titled Cable/Terminal Specifications on pg. 213 for information on the proper cable/ terminal sizes and torque specifications when making Terminal Board connections. Q9 ASD Installation and Operation Manual...
  • Page 33 Figure 12. RX Input. Figure 13. V/I Input. Figure 14. P24 Output. Figure 15. PP Output. Figure 16. OUT1/OUT2 Output. Figure 17. FP Output. Figure 18. AM/FM Output. Figure 19. Fault Relay (shown not faulted). Q9 ASD Installation and Operation Manual...
  • Page 34 Typical Connection Diagram Figure 20. The Q9 ASD Typical Connection Diagram. Note: When connecting multiple wires to any of ASD terminals, do not connect a solid wire and a stranded wire to the same terminal. Note: The AM, FM, and the +SU analog terminals are referenced to CC.
  • Page 35 • The 3-phase input voltage is within the specified tolerance. • There are no shorts and all grounds are secure. • All personnel are at a safe distance away from the motor and/or the motor-driven equipment. Q9 ASD Installation and Operation Manual...

  • Page 36: Electronic Operator Interface

    The software used with the Q9 ASD is menu driven; thus, making it a select and click environment. The operating parameters of a motor may be selected and viewed or changed using the EOI (or via communications).

  • Page 37: Eoi Features

    Rotary Encoder — Used to access the Q9 ASD menu selections, change the value of a displayed parameter, and performs the Enter key function. Turn the Rotary Encoder either clockwise or counterclockwise to perform the Up or Down functions of the displayed menu selection. Press the Rotary Encoder to perform the Enter (select) function.
  • Page 38 PCB. Gently hold the screen in place while securing the Phillips mounting screw. If improperly seated, the periphery of the LCD screen module will not be flush with the front panel surface and the unit will not function properly. Q9 ASD Installation and Operation Manual...

  • Page 39: Eoi Remote Mounting

    The EOI can operate up to 9 feet away from the ASD. An EOI extender cable is required for remote mounting and is included with Remote Mounting Kit or can be ordered through your Toshiba Sales Representative.
  • Page 40 Install the Front Panel Connector Assembly to the ASD (see Figure 23). Connect the Extender Cable from the EOI to the Front Panel Assembly. Figure 22. Remote Mounting Dimensions (inches). Figure 23. Front Panel Removal/Front Panel Connector Assembly. Q9 ASD Installation and Operation Manual...
  • Page 41 #6 split lock washers, and the #6 flat washers. Install the Front Panel Connector Assembly to the ASD (see Figure 23). Connect the Extender Cable from the EOI to the Front Panel Assembly. Figure 24. EOI Remote Mounting Dimensions (inches). Q9 ASD Installation and Operation Manual...

  • Page 42: Command Mode And Frequency Mode Control

    Command control includes instructions such as Stop, Run, Jog, etc. The source of the Command signal must be established for normal operation. Frequency commands control the output speed of the Q9 ASD. The source of the frequency (Speed) control signal must be established for normal operation.

  • Page 43: Frequency Control (F004)

    Any or all of the Command and Frequency control sources may be placed in the Override Mode. Placing the Q9 ASD in the Local mode (Local/Remote LED on) places the RS485 (2-Wire) control selection in the Override Mode for Command and Frequency input.
  • Page 44 Table 3 lists the input conditions and the resulting output control source selections for Command and Frequency control Override operation. The Q9 ASD reads the command registers of the listed control items from the left to the right. The first item to be read that has the Override feature turned on will be used for Command or Frequency control.
  • Page 45 5 — RS485 (2-Wire) Used for EOI frequency control. 6 — RS485 (4-Wire) Use this setting if using a remotely-mounted EOI for frequency control. Connect the EOI to the RJ45 connector of the Terminal Board. Q9 ASD Installation and Operation Manual...
  • Page 46 12 — Pulse (Motor) Used to allow the system to use a pulsed input for frequency control. See PG Reference 1 on pg. for further information on this feature. Q9 ASD Installation and Operation Manual...

  • Page 47: System Configuration And Menu Options

    System Configuration and Menu Options Root Menu Items The Mode key accesses the five primary modes of the Q9 ASD: the Frequency Command mode, the Setup mode, the PID Setup mode, the Program mode, and the Monitor mode. From either mode, press...
  • Page 48 Acceleration Time 1 (see pg. 63 for more information). Deceleration Time 1 (see pg. 63 for more information). Frequency Command Panel (Same as command entered via Frequency Command screen). PID Feedback (Read-Only — displays active feedback value in Hz). Q9 ASD Installation and Operation Manual...
  • Page 49 Output kWH — Displays the Output Power in kWH. Direction — Displays the Direction command (Forward/Reverse). RR — Displays the RR input value as a percentage of the full range of the RR value (Potentiometer input). Q9 ASD Installation and Operation Manual...
  • Page 50 Discrete Input Terminals — Displays the status (Activated = Reverse Video) of the discrete input terminals of the Terminal Board. Discrete Output Terminals — Displays the status (Activated = Reverse Video) of the discrete output lines of the Terminal Board. Q9 ASD Installation and Operation Manual...
  • Page 51 Electronic Thermal Protection 1 F600 Command Mode F003 PID S ETUP Frequency Mode 1 F004 PID Setup V/I Reference 1 F201 V/I Frequency 1 F202 V/I Reference 2 F203 V/I Frequency 2 F204 PID Switching F359 Q9 ASD Installation and Operation Manual...
  • Page 52 F013 Low Output Disable Time F256 Acceleration Time 1 F009 Decel Time 1 F010 Frequency Command Panel PID Feedback PID Feedback Selection F360 Search ROGRAM Direct Access Program Fundamental 1 Maximum Output Frequency F011 Q9 ASD Installation and Operation Manual...
  • Page 53 Acceleration Time 2 F500 Deceleration Time 2 F501 Accel/Decel Pattern 2 F503 Accel/Decel Switching Frequency 1 F505 Panel Direction F008 Panel Stopping Pattern F721 Panel Control Panel Accel/Decel Selection F504 Switch-On-The-Fly F295 Lock CMOD/FMOD F736 Q9 ASD Installation and Operation Manual...
  • Page 54 LI7 Terminal F125 LI8 Terminal F126 Input Terminals On Terminal F110 Direction Priority F105 Input Priority F106 OUT1 Terminal F130 OUT2 Terminal F131 Output Terminals FL Terminal F132 OUT3 Terminal F133 OUT4 Terminal F134 Q9 ASD Installation and Operation Manual...
  • Page 55 Jump Frequency 2 Bandwidth F273 Jump Frequency 3 F274 Jump 3 Frequency Bandwidth F275 PWM Carrier Frequency F300 LCD Contrast F790 V/I Input-Loss Response F644 V/I Input-Loss Detection Level F633 Preset Speed 14 F293 Q9 ASD Installation and Operation Manual...
  • Page 56 Preset Speed 3 F020 Preset Speed 4 F021 Preset Speed 5 F022 Preset Speeds Preset Speed 6 F023 Preset Speed 7 F024 Preset Speed 8 F287 Preset Speed 9 F288 Preset Speed 10 F289 Q9 ASD Installation and Operation Manual...
  • Page 57 F301 Ridethrough Mode F302 Ridethrough Time F310 Under-Voltage Trip F627 Overload Reduction Starting Frequency F606 Soft Stall Selection F017 Trip Save F602 Cooling Fan Control F620 Run-Time Alarm Setting F621 Output Phase Loss F605 Q9 ASD Installation and Operation Manual...
  • Page 58 Multiplying Input Selection F661 PM Current Level F640 PM Current Time F641 PID Switching F359 Input Feedback Selection F360 Delay Filter F361 Feedback Settings Proportional Gain F362 Integral Gain F363 Upper Deviation Limit F364 Q9 ASD Installation and Operation Manual...
  • Page 59 Send Wait Time (4-Wire) F825 Settings ASD-to-ASD Comm. (RS485 2-Wire) F806 ASD-to-ASD Comm. (RS485 4-Wire) F826 Communication Reference Selection F810 Communication Reference 1 F811 Communication Frequency 1 F812 Communication Reference 2 F813 Communication Frequency 2 F814 Q9 ASD Installation and Operation Manual...
  • Page 60 PWM Carrier Frequency F300 Panel Frequency Lockout F730 CPU Version CPU Revision Utility Group MC Version MC Revision Control EEPROM Version ASD Typeform Frequency Multiplier F702 User Unit Type F703 Units for Voltage/Current F701 Q9 ASD Installation and Operation Manual...
  • Page 61 Motor Constant 2 F411 Motor Constant 3 F412 Motor Constant 4 F413 Reference Priority Selection F200 Frequency Mode 2 F207 Frequency Settings Mode 1/Mode 2 Switching Frequency F208 V/I Reference 1 F201 V/I Frequency 1 F202 Q9 ASD Installation and Operation Manual...
  • Page 62 RX Torque Reference 2 F221 RX2 Reference 1 F222 RX2 Frequency 1 F223 RX2 Reference 2 F224 RX2 Frequency 2 F225 BIN Reference 1 F228 BIN Frequency 1 F229 BIN Reference 2 F230 BIN Frequency 2 F231 Q9 ASD Installation and Operation Manual...
  • Page 63 F910 Output Function Assigned F911 Input Function Target 1 F912 Input Function Command 1 F913 My Function Unit 3 Input Function Target 2 F914 Input Function Command 2 F915 Input Function Target 3 F916 Q9 ASD Installation and Operation Manual...
  • Page 64 F951 Output Function Assigned F952 Input Function Target 1 F953 Input Function Command 1 F954 My Function Unit 7 Input Function Target 2 F955 Input Function Command 2 F956 Input Function Target 3 F957 Q9 ASD Installation and Operation Manual...
  • Page 65 My Function Count Data 2 F934 Input Target 11 F959 Assigned Object 11 F961 My Function Analog Input Target 21 F962 Assigned Object 21 F964 Output Function 11 F965 My Function Monitor Output Command 11 F966 Q9 ASD Installation and Operation Manual...
  • Page 66 Output Function 21 F967 Output Command 21 F968 Output Function 31 F969 My Function Monitor Output Command 31 F970 Output Function 41 F971 Output Command 41 F972 ONITOR Read-Only (See Monitor Mode on pg. 39). Monitor Q9 ASD Installation and Operation Manual...

  • Page 67: System Operation

    41. The menu items are mapped for convenience. From any menu, press the Mode key to return to the root menu. Repeated Mode key entries loop the system through the root menus as shown in Figure 25 on pg. Q9 ASD Installation and Operation Manual...
  • Page 68 Some parameters use the unsaved changed value until the ASD is reset or powered off (e.g., Frequency Command, Accel/Decel, etc.). Pressing the Mode key when finished searching or when halted at a changed parameter returns the system to the primary menu loop. Q9 ASD Installation and Operation Manual...

  • Page 69: Direct Access Parameter Information

    F001 Direct Access Parameter Information The Q9 ASD has the ability to allow the user direct access to the motor control functions. There are two ways in which the motor-control parameters may be accessed for modification: Program  Applicable Menu Path or Program  Direct Access  Applicable Parameter Number. Both methods access the parameter via the Program mode.
  • Page 70 6 — RS485 (4-Wire) 7 — Communication Option Board 8 — RX2 (AI1) 9 — Option V/I 10 — UP/DOWN Frequency (Terminal Board) 11 — Pulse Input (Option) 12 — Pulse Input (Motor CPU) Q9 ASD Installation and Operation Manual...
  • Page 71 With the ASD running at a known value (e.g., Output Frequency), adjust this parameter until the associated function set at parameter F005 produces the desired DC level output at the FM output terminal. F005 for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 72 If both directions are disabled via parameter F311, the direction command from the keypad will determine the direction of the motor rotation. Settings: 0 — Forward 1 — Reverse 2 — Forward (EOI-Switchable F/R) 3 — Reverse (EOI-Switchable F/R) Q9 ASD Installation and Operation Manual...
  • Page 73 PID Control mode, Torque Control mode, or the Vector Maximum — Max. Freq. (F011) Control modes (Sensorless or Feedback). Units — Hz Note: This setting may not be higher than the Maximum Frequency (F011) setting. Q9 ASD Installation and Operation Manual...
  • Page 74 7 — PG Feedback Vector Control (Speed) 9 — Auto Power Save 10 — Dynamic Power Save Note: When operating in the Vector Control mode the carrier frequency should be set to 2.2 kHz or above. Q9 ASD Installation and Operation Manual...
  • Page 75 2 — No Overload without Stall 3 — Stall Only 4 — V/f Motor-Overload without Stall 5 — V/f Motor-Overload with Stall 6 — V/f Motor-No Overload without Stall 7 — V/f Motor-Stall Only Q9 ASD Installation and Operation Manual...
  • Page 76 Preset Speed 2. The binary number is applied to S1 – S4 of the Minimum — Lower-Limit (F013) Terminal Board to output the Preset Speed (see F018 for more information on this parameter). Maximum — Upper-Limit (F012) Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 77 Preset Speed 7. The binary number is applied to S1 – S4 of the Minimum — Lower-Limit (F013) Terminal Board to output the Preset Speed (see F018 for more information on this parameter). Maximum — Upper-Limit (F012) Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 78 F117 Speed 3 Priority Freq. Terminal Priority Terminal Board Board F200 V/I Setup 0.0% 20.0% F201 FMOD2 Keypad F207 N/C = No Change — the setting remains as it was before setting parameter F040. Q9 ASD Installation and Operation Manual...
  • Page 79 Parameter Type — Numerical Factory Default — 2.50 This parameter sets the bandwidth of the Speed Reach Frequency (F101) setting. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 80 See the Expansion IO Card Option 2 Instruction Manual (P/N 58686) for more information on the function of this terminal. Settings: 0 — Voltage Input 1 — Current Input Q9 ASD Installation and Operation Manual...
  • Page 81 In addition, this input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable RES terminal to any of the user-selectable functions listed in Table 4 on pg. 186. Q9 ASD Installation and Operation Manual...
  • Page 82 The Expansion IO Card Option 1 Option Board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for more information on the function of this terminal. Q9 ASD Installation and Operation Manual...
  • Page 83 The Expansion IO Card Option 1 Option Board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for more information on the function of this terminal. Q9 ASD Installation and Operation Manual...
  • Page 84 The Expansion IO Card Option 2 Option Board (P/N ETB004Z) is required to use this terminal. See the Expansion IO Card Option 2 Instruction Manual (P/N 58686) for more information on the function of this terminal. Q9 ASD Installation and Operation Manual...
  • Page 85 This parameter is used to set the functionality of the FL output terminals to 1 of Changeable During Run — No the functions listed in Table 7 on pg. 190. In addition, the output terminals must be specified as Normally Open or Normally Closed. Q9 ASD Installation and Operation Manual...
  • Page 86 The Expansion IO Card Option 1 Option Board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for more information on the function of this terminal. Q9 ASD Installation and Operation Manual...
  • Page 87 Table 7 on pg. 190. In addition, the output terminals must be specified as Normally Open or Normally Closed. See the instruction manual for the 16-Bit BIN/BCD option for more information on the function of this terminal. Q9 ASD Installation and Operation Manual...
  • Page 88 This parameter is used only when the parameters for motor number 2 are configured and selected. Motor number 2 may be selected by a properly configured input terminal (see Table 4 on pg. 186). Q9 ASD Installation and Operation Manual...
  • Page 89 Units — Hz To enable this function, set the V/f Pattern (F015) selection to the V/f 5-Point Curve setting. V/f Curves may be useful in starting high inertia loads such as rotary drum vacuum filters. Q9 ASD Installation and Operation Manual...
  • Page 90 Changeable During Run — No voltage setting of parameter F193 (V/f 5-Point Setting Voltage 2). Minimum — 0.00 F190 F191 for additional information on this setting. Maximum — Max. Freq. (F011) Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 91 Voltage (V) or as a Percentage (%) of the ASD rating. Units — V or % (F701) The default setting is %. F190 F191 for additional information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 92 Frequency Mode 1 setting is greater than the setting of F208. If the commanded frequency of the Frequency Mode 1 setting is less than or equal to the setting of F208 the ASD will follow the setting of Frequency Mode Q9 ASD Installation and Operation Manual...
  • Page 93 V/I Reference 1 when operating in the Speed Control mode. Units — Hz See V/I Reference 1 (F201) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 94 V/I Reference 2 when operating in the Speed Control mode. Units — Hz See V/I Reference 1 (F201) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 95 V/I Reference 2 when operating in the Torque Control mode. This value is entered as 0% to 250% of the rated torque. See V/I Torque Reference 1 (F205) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 96 False responses to electrical noise are eliminated with no loss in bandwidth because the value used by the ASD is the average value of several samples. Q9 ASD Installation and Operation Manual...
  • Page 97 RR Reference 1 when operating in the Speed Control mode. Units — Hz See RR Reference 1 (F210) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 98 RR Reference 2 when operating in the Speed Control mode. Units — Hz See RR Reference 1 (F210) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 99 RR Reference 2 when operating in the Torque Control mode. This value is entered as 0% to 250% of the rated torque. RR Torque Reference 1 for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 100 RX Reference 1 when operating in the Speed Control mode. Units — Hz See RX Reference 1 (F216) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 101 RX Reference 2 when operating in the Speed Control mode. Units — Hz See RX Reference 1 (F216) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 102 RX Reference 2 when operating in the Torque Control mode. This value is entered as -250% to +250% of the rated torque. See RX Torque Reference 1 (F220) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 103 RX2 (AI1) Reference 1 when operating in the Speed Control Units — Hz mode. See RX2 (AI1) Reference 1 (F222) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 104 RX2 (AI1) Reference 2 when operating in the Speed Control Units — Hz mode. See RX2 (AI1) Reference 1 (F222) for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 105 BIN Frequency 1 and is the frequency that is associated with Maximum — Max. Freq. (F011) the setting of BIN Reference Units — Hz See BIN Reference 1 (F228) for further information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 106 0% to 100% of the PG input pulse count range. Note: Further application-specific PG settings may be performed from the following path: Program  Feedback Setting  PG Settings. Q9 ASD Installation and Operation Manual...
  • Page 107 If zero-speed torque is required, set this parameter and F243 to 0.0 Hz. This setting will override the setting of F244 if this setting has a higher value. This parameter setting is used during a Jog as the Lower-Limit Frequency (see F260). Q9 ASD Installation and Operation Manual...
  • Page 108 ASD will output 0 Hz to the motor. Minimum — 0.00 This setting will override the Startup Frequency setting (F240) if this setting has Maximum — 5.00 a higher value. Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 109 Factory Default — Disabled This parameter setting determines if DC Injection braking is to be used during a Changeable During Run — Yes change in the direction of the motor. Settings: 0 — Disabled 1 — Enabled Q9 ASD Installation and Operation Manual...
  • Page 110 This parameter sets the time that the ASD is allowed to operate below the Lower- Changeable During Run — Yes Limit setting before an alarm and subsequent fault is incurred. Minimum — 0.0 Maximum — 600.0 Units — Seconds Q9 ASD Installation and Operation Manual...
  • Page 111 Run terminal activation. Providing a Stop command will terminate the commanded frequency and the Jog function. Terminating the Jog Run terminal activation will terminate the Jog function only and will resume the commanded frequency of step 8. Q9 ASD Installation and Operation Manual...
  • Page 112 No Path — Direct Access Only Factory Default — Disabled This parameter Enables/Disables the Jog command. When disabled the Jog Changeable During Run — Yes command is ignored. Settings: 0 — Disabled 1 — Enabled Q9 ASD Installation and Operation Manual...
  • Page 113 F268 location and, upon a system restart, uses this setting as the startup frequency. Provide a Run command (F or R). The motor will run at the F268 setting. Q9 ASD Installation and Operation Manual...
  • Page 114 Note: This parameter setting may be different at each startup when enabled. Settings: 0 — Disabled 1 — Enabled (Overwrite F268 at Power Off or Reset) Q9 ASD Installation and Operation Manual...
  • Page 115 Jump Frequency range and continue downward as programmed. Once set up and enabled, it is on in all control modes. User-selected frequencies may be jumped to avoid the negative effects of mechanical resonance. Q9 ASD Installation and Operation Manual...
  • Page 116 Preset Speed 8. The binary number is applied to S1 – S4 of the Minimum — Lower-Limit (F013) Terminal Board to output the Preset Speed (see F018 for more information on this parameter). Maximum — Upper-Limit (F012) Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 117 Preset Speed 14. The binary number is applied to S1 – S4 of the Minimum — Lower-Limit (F013) Terminal Board to output the Preset Speed (see F018 for more information on this parameter). Maximum — Upper-Limit (F012) Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 118 (Break/Make ST) or after a power interruption (momentary power failure). Settings: 0 — Off 1 — Enabled (At Power Failure) 2 — Enabled (At Make-Break ST-CC) 3 — Enabled (At Make-Break ST-CC or Power Failure) 4 — Enabled (At Run) Q9 ASD Installation and Operation Manual...
  • Page 119 If used to restart the motors, the Retry setup of F301 is required. Settings: 0 — Off 1 — Ridethrough On 2 — Decel Stop Ridethrough Setup Requirements Select the Ridethrough Mode at F302. Select the Ridethrough Time at F310. Q9 ASD Installation and Operation Manual...
  • Page 120 Sink/Source Setting Error • Overspeed Error • Over-Torque • Key Error • External Thermal Error • Externally-Controlled Interrupt See the section titled System Setup Requirements on pg. 8 for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 121 Factory Default — Off This parameter Enables/Disables the Dynamic Braking system. Changeable During Run — No Note: Dynamic Braking is not available on the Q9 ASD. Settings: 0 — Off 1 — On with Overload Detection 2 — On without Overload Detection...
  • Page 122 Units — Ω Note: Using a resistor value that is too low may result in system damage. Note: Dynamic Braking is not available on the Q9 ASD. Dynamic Braking Capacity (Not Used) Direct Access Number — F309 Program  Protection Parameter Type —...
  • Page 123 4 kHz. Settings: 0 — Disabled – (No Decrease and No Limit) 1 — Valid Decrease and No Limit 2 — No Decrease and Limit Small Pulse 3 — Valid Decrease and Limit Small Pulse Q9 ASD Installation and Operation Manual...
  • Page 124 This parameter defines a torque range in which the Drooping Control settings Changeable During Run — Yes will be ignored and the programmed torque settings will be followed. Minimum — 0.00 Maximum — 100.0 Units — % Q9 ASD Installation and Operation Manual...
  • Page 125 Ensure that the ASD/Commercial Power switching directions are the same and that F311 is set to Permit All. Note: The OUT1 and OUT2 outputs assigned to Commercial Power/ ASD Switching Output are used to actuate the re-routing contactors. Q9 ASD Installation and Operation Manual...
  • Page 126 Selecting Process PID uses the upper and lower-limit settings of parameters F367 and F368. Selecting Speed PID uses the upper and lower-limit settings of parameters F370 and F371. Settings: 0 — PID Off 1 — Process PID 2 — Speed PID Q9 ASD Installation and Operation Manual...
  • Page 127 Parameter Type — Numerical Factory Default — 60.00 This parameter determines the maximum amount that the feedback may increase Changeable During Run — Yes the output signal. Minimum — 0.00 Maximum — 60.00 Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 128 F359 allows for this parameter setting to Changeable During Run — No function as the Upper-Limit while operating in the PID Control mode. Minimum — Lower-Limit (F013) Maximum — Upper-Limit (F012) Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 129 This parameter is used to set the number of pulses output from a shaft-mounted Changeable During Run — No encoder that is used to indicate one revolution of rotation (360°) of the motor or of Minimum — 12 the motor-driven equipment. Maximum — 9999 Q9 ASD Installation and Operation Manual...
  • Page 130 0 — Autotune Disabled 1 — Reset Motor Defaults 2 — Enable Autotune on Run Command 3 — Autotuning by Input Terminal Signal (see Table 4 on pg. 186) 4 — Motor Constant Auto Calculation Q9 ASD Installation and Operation Manual...
  • Page 131 Parameter Type — Numerical Factory Default — 1730 This parameter is used input the (name-plated) rated speed of the motor. Changeable During Run — Yes Minimum — 100 Maximum — 60000 Units — RPM Q9 ASD Installation and Operation Manual...
  • Page 132 This parameter is used to increase the magnetic flux of the motor at low-speeds. Changeable During Run — Yes This feature is useful when increased torque at low speeds is required. Minimum — 100 Maximum — 130 Units — % Q9 ASD Installation and Operation Manual...
  • Page 133 Changeable During Run — Yes signal. F443 is selected, the value set at F443 is used for this parameter setting. Settings: 1 — V/I 2 — RR 3 — RX 4 — F443 (Setting) Q9 ASD Installation and Operation Manual...
  • Page 134 ASD system. This is accomplished by setting the input source to zero and adjusting this setting to provide an output of zero from the ASD. Q9 ASD Installation and Operation Manual...
  • Page 135 ASD system. This is accomplished by setting the input source to zero and adjusting this setting to provide an output of zero from the ASD. Q9 ASD Installation and Operation Manual...
  • Page 136 100% level setting of the ASD system. This is accomplished by setting the input source to 100% and adjusting this setting to provide an output of 100% from the ASD. Q9 ASD Installation and Operation Manual...
  • Page 137 No Path — Direct Access Only Factory Default — (ASD-Dependent) This parameter is used with synchronous motor applications only. Changeable During Run — Yes Contact the Toshiba Customer Support Center for information on this Minimum — 0 parameter. Maximum — 100 PM Motor Units —...
  • Page 138 S-Pattern 1 is used for applications that require quick acceleration and deceleration. This setting is also popular for applications that require shock absorption at the start of acceleration or deceleration. S-Pattern 2 acceleration and deceleration rate decreases above the base frequency. Q9 ASD Installation and Operation Manual...
  • Page 139 Accel 1 profile to the Accel 2 profile or from the Decel 2 to the Minimum — 0.00 Decel 1 during a multiple-acceleration/deceleration profile configuration. Maximum — Max. Freq. (F011) F504 for more information on this parameter. Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 140 A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. Settings: 0 — Coast Stop 1 — Deceleration Stop 2 — DC Injection Braking Stop Q9 ASD Installation and Operation Manual...
  • Page 141 This parameter enables the 3-phase input power phase loss detection feature. A Changeable During Run — No loss of either input phase (R, S, or T) results in a trip. Settings: 0 — Disabled 1 — Enabled Q9 ASD Installation and Operation Manual...
  • Page 142 1 — Power On or Reset (Standard Pulse) 2 — Every Start (25 µS Pulse) 3 — Power On or Reset (25 µS Pulse) 4 — Every Start (10 µS pulse) 5 — Power On or Reset (10 µS Pulse) Q9 ASD Installation and Operation Manual...
  • Page 143 Changeable During Run — Yes threshold level to which the over-torque condition must return within the time Minimum — 0.00 setting of F618 or an Over-Torque Trip will be incurred. Maximum — 100.00 Units — % Q9 ASD Installation and Operation Manual...
  • Page 144 Speed Drop Detected alert. Minimum — 0.00 (Disabled) This parameter functions in conjunction with the settings of F622 and F623. Maximum — 30.00 Units — Hz Q9 ASD Installation and Operation Manual...
  • Page 145 This parameter is used to protect the ASD from an over-current condition. The Overload standard overload rating of the Q9 ASD is 110% operation for 60 seconds. Changeable During Run — No This setting allows for the overload protection to be switched from the standard overload detection means (Thermal Detection and Overload) to thermal detection only.
  • Page 146 An Auto-Restart will not be initiated subsequent to an External Thermal Trip (OH2). A manual restart will be required in the event of an OH2 trip. Settings: 0 — Disabled 1 — Detect Disconnect Q9 ASD Installation and Operation Manual...
  • Page 147 Parameter Type — Numerical Factory Default — 100 This parameter is used with synchronous motor applications only. Changeable During Run — Yes Contact the Toshiba Customer Support Center for information on this Minimum — 10 parameter. Maximum — 150 Units — % Step-Out Current Detection Time Direct Access Number —...
  • Page 148 Program  Protection Parameter Type — Numerical This parameter is used with synchronous motor applications only. Factory Default — 0 Contact the Toshiba Customer Support Center for information on this Changeable During Run — Yes parameter. Settings: 0 — 10 Hz Over 1 —...
  • Page 149 F654 to activate the Under-Torque disposition of the Minimum — 0.00 parameter F651 setting. Maximum — 250.0 Units — % Q9 ASD Installation and Operation Manual...
  • Page 150 7 — Communication Option Board 8 — RX2 (AI1) 9 — Option V/I 10 — UP/DOWN Frequency (Terminal Board) 11 — Pulse Input (Option) 12 — Pulse Input (Motor CPU) 13 — Binary/BCD Input (Option) Q9 ASD Installation and Operation Manual...
  • Page 151 Settings: 0 — Disabled 1 — V/I 2 — RR 3 — RX 4 — A729 Setting (Contact Toshiba to use this setting) 5 — RX2 (AI1) AM Output Terminal Assignment Direct Access Number — F670 Program  AM/FM Parameter Type — Selection List Factory Default —...
  • Page 152 MON2 Terminal Setup Parameters F674 — Terminal Meter Assignment F675 — Terminal Meter Adjustment F691 — Voltage/Current Output Switching F692 — Output Gradient Characteristic F693 — Bias Adjustment Set Zero Level Q9 ASD Installation and Operation Manual...
  • Page 153 The output voltage and current range is 0 – 10 VDC and 0 – 20 mA, respectively. F005 for more information on this setting. Settings: 0 — 0 – 10 V 1 — 0 – 20 mA Q9 ASD Installation and Operation Manual...
  • Page 154 The AM output terminal response may be set to respond inversely (-) or directly Changeable During Run — Yes (+) to the input signal. F670 for more information on this setting. Settings: 0 — Minus (Negative Gradient) 1 — Plus (Positive Gradient) Q9 ASD Installation and Operation Manual...
  • Page 155 Changeable During Run — Yes See parameter F674 for more information on this setting. Settings 0 — -10 V – +10 V 1 — 0 – 10 V 2 — 0 – 20 mA Q9 ASD Installation and Operation Manual...
  • Page 156 Example: An output frequency of 100 Hz would be displayed as 50 Hz if using a multiplier of 0.5 for this parameter. Note: PID frequency-limiting parameters are not affected by this (i.e. setting , F364, F365, F367, and F368). Q9 ASD Installation and Operation Manual...
  • Page 157 Selecting a non-zero value here provides a dividend that will be used in the following equation resulting in the actual output frequency applied to the motor. F708 × ------------ - Outpu tFrequ enc yDisplay ed In te rna lly Command edFreque ncy F707 Q9 ASD Installation and Operation Manual...
  • Page 158 No Path — Direct Access Only Factory Default — Unlocked While operating using the LED Keypad Option this parameter Enables/Disables Changeable During Run — Yes the ability to initiate a Reset. Settings: 0 — Unlocked 1 — Locked Q9 ASD Installation and Operation Manual...
  • Page 159 ONLY. Upon a trip or power off, the Locked status of this parameter setting will be re-asserted and the keypad will be locked out. This setting may also be changed via communications. Settings: 0 — Unlocked 1 — Locked Q9 ASD Installation and Operation Manual...
  • Page 160 The duration of the read/store cycle for the selected data is set at parameter F741. A communications device is required to use this parameter and a PC is used to store the acquired data. The Q9 ASD supports the following communications protocols: RS485 (MODBUS-RTU) Toshiba Protocol, USB Toshiba Protocol, CC-Link, ProfiBus, and DeviceNet (Refer to the manual of each protocol type for more information).
  • Page 161 Factory Default — Save at Power Off This parameter is used to set the disposition of the kWH meter reading at power Changeable During Run — No off. Settings: Save at Power Off Clear at Power Off Q9 ASD Installation and Operation Manual...
  • Page 162 ASD. Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. Settings: 0 — 9600 1 — 19200 2 — 38400 Q9 ASD Installation and Operation Manual...
  • Page 163 ASD(s), transfers commands, and loads or modifies Units — Seconds the parameter settings of the ASD. Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. Q9 ASD Installation and Operation Manual...
  • Page 164 Changeable During Run — Yes Changes made to this parameter require that the power be cycled (off then on) for Minimum — 0.00 the changes to take effect. Maximum — 2.00 Units — Seconds Q9 ASD Installation and Operation Manual...
  • Page 165 Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. Settings: 0 — Disabled 1 — RS485 (2-Wire) 2 — RS485 (4-Wire) 3 — Communication Card Q9 ASD Installation and Operation Manual...
  • Page 166 Communications Speed 2 (frequency). This value is entered as 0 to 100% of the Communications Reference 2 input value range. Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. Q9 ASD Installation and Operation Manual...
  • Page 167 Changeable During Run — Yes Changes made to this parameter require that the power be cycled (off then on) for Minimum — 0.00 the changes to take effect. Maximum — 2.00 Units — Seconds Q9 ASD Installation and Operation Manual...
  • Page 168 Parameter Type — Selection List No Path — Direct Access Only Factory Default — 0 —FUNCTION NOT AVAILABLE WITH THE Q9 ASD— Changeable During Run — Yes While using the DeviceNet/Profibus communications protocol, this parameter allows the user to select the read and write information communicated between the ASD and the Host.
  • Page 169 Direct Access Number — F831 Parameter Type — Selection List No Path — Direct Access Only Factory Default — Disabled —FUNCTION NOT AVAILABLE WITH THE Q9 ASD— Changeable During Run — Yes While using the DeviceNet/Profibus communications protocol, parameters F831 –...
  • Page 170 Direct Access Number — F836 Parameter Type — Selection List No Path — Direct Access Only Factory Default — 0 —FUNCTION NOT AVAILABLE WITH THE Q9 ASD— Changeable During Run — Yes Same as F831. See F831 for information on this parameter Communications Option (DeviceNet/Profibus) Setting 8 Direct Access Number —...
  • Page 171 Parameter Type — Selection List No Path — Direct Access Only Factory Default — Stop, Release This parameter is used to set the Q9 ASD action to be carried out in the event of Communication the loss of communications. Changeable During Run — Yes Settings: 0 —...
  • Page 172 No Path — Direct Access Only Factory Default — Option-Specific Changeable During Run — No —FUNCTION NOT AVAILABLE WITH THE Q9 ASD— Minimum — 0 This parameter is used in the setup of the communications network by reading the Maximum — 255 hardware-specific settings of the option card being used with the ASD.
  • Page 173 Settings: 0 — None 1 — FA00 (Command 1) 2 — FA20 (Command 2) 3 — FA01 (Frequency) 4 — FA50 (TB Output) 5 — FA51 (Analog Output) 6 — FA13 (Speed) Q9 ASD Installation and Operation Manual...
  • Page 174 This parameter plays a role in the setup of the communications network by Changeable During Run — Yes establishing the type of data to be read from the ASD of the communications link. See parameter F875 for more information on this setting. Q9 ASD Installation and Operation Manual...
  • Page 175 This parameter sets the RS485 protocol. An improper setting will result in an Changeable During Run — Yes INVALID PROTOCOL error. Minimum — 0 Settings: Maximum — 255 (Only 0 – 2 Effective) 0 — Modbus RTU 1 — Metasys N2 2 — Seimens FLM Q9 ASD Installation and Operation Manual...
  • Page 176 (1 – 255). The timer is disabled by Minimum — 0 setting this value to zero. Maximum — 255 Once started, the complete packet must be received before the timer expires or an error will be incurred. Units — Seconds Q9 ASD Installation and Operation Manual...
  • Page 177 Input Function Target variables, enable a counter/timer function, or perform a hold/reset function. Table 9 on pg. 194 lists the available selections. Their use and selection requirements are described in an example at F977. Q9 ASD Installation and Operation Manual...
  • Page 178 This setting assigns the function of the programmable Input Function Target 1 terminal to any of the user-selectable functions listed in Table 5 on pg. 188, Table 7 on pg. 190, or Table 8 on pg. 192. F977 for more information on this parameter. Q9 ASD Installation and Operation Manual...
  • Page 179 1 of the functions listed in the Input Setting field of Table 7 on 190. Settings: 0 – 3099 See the My Function Instruction Manual (P/N E6581335) and F977 for more information on this parameter. Q9 ASD Installation and Operation Manual...
  • Page 180 This setting assigns the function of the programmable Input Function Target 3 terminal to any of the user-selectable functions listed in Table 5 on pg. 188, Table 7 on pg. 190, or Table 8 on pg. 192. F977 for more information on this parameter. Q9 ASD Installation and Operation Manual...
  • Page 181 Changeable During Run — Yes My Function Percent Data 4. Minimum — 0.00 The analog signal is selected using the Input Setting number from Table 7 on pg. Maximum — 200.00 190. Units — % Q9 ASD Installation and Operation Manual...
  • Page 182 Changeable During Run — Yes My Function Frequency Data 5. Minimum — 0.00 The analog signal is selected using the Input Setting number from Table 7 on pg. Maximum — 200.00 190. Units — % Q9 ASD Installation and Operation Manual...
  • Page 183 The applied discrete input signal must be present at the input terminal of the Maximum — 600.00 Q9 ASD for the time setting here for a system response. Units — Seconds Discrete terminal input activation that does not equal or exceed this setting will be ignored.
  • Page 184 Input Function Target variables, enable a counter/timer function, or perform a hold/reset function. Table 9 on pg. 194 lists the available selections. Their use and selection requirements are described in an example at F977. Q9 ASD Installation and Operation Manual...
  • Page 185 This setting assigns the function of the programmable Input Function Target 2 terminal to any of the user-selectable functions listed in Table 5 on pg. 188, Table 7 on pg. 190, or Table 8 on pg. 192. F977 for more information on this parameter. Q9 ASD Installation and Operation Manual...
  • Page 186 Input Function Target variables, enable a counter/timer function, or perform a hold/reset function. Table 9 on pg. 194 lists the available selections. Their use and selection requirements are described in an example at F977. Q9 ASD Installation and Operation Manual...
  • Page 187 This setting assigns the function of the programmable Input Function Target 1 terminal to any of the user-selectable functions listed in Table 5 on pg. 188, Table 7 on pg. 190, or Table 8 on pg. 192. F977 for more information on this parameter. Q9 ASD Installation and Operation Manual...
  • Page 188 1 of the functions listed in the Input Setting field of Table 7 on 190. Settings: 0 – 3099 See the My Function Instruction Manual (P/N E6581335) and F977 for more information on this parameter. Q9 ASD Installation and Operation Manual...
  • Page 189 Settings: 0 — None (Disabled) 1 — V/I 2 — RR 3 — RX 4 — Optional RX2+, RX2- 5 — Option V/I Q9 ASD Installation and Operation Manual...
  • Page 190 0 — Normal 1 — Peak 2 — Minimum See the My Function Instruction Manual (P/N E6581335) for a complete description of the setup requirements and operational information of the Monitor Output Function parameter. Q9 ASD Installation and Operation Manual...
  • Page 191 Use the Communication Number if operating using communications. See the My Function Instruction Manual (P/N E6581335) for a complete description of the setup requirements and operational information of the Monitor Output Function parameter. Q9 ASD Installation and Operation Manual...
  • Page 192 Use the Communication Number if operating using communications. See the My Function Instruction Manual (P/N E6581335) for a complete description of the setup requirements and operational information of the Monitor Output Function parameter. Q9 ASD Installation and Operation Manual...
  • Page 193 This parameter sets the programmable Virtual Input Terminal 4 terminal to 1 of the functions that are listed in Table 4 on pg. 186. In addition, the input terminal must be specified as Normally Open or Normally Closed. Q9 ASD Installation and Operation Manual...
  • Page 194 The My Function feature is configured using the settings of F900 F977 and is of the My Function parameter used to enhance the programmability of the Q9 ASD by performing two settings have been confirmed as programmable functions: 1) the Combined Terminal Function, and 2) Logic being correct. Operations.
  • Page 195 Signal AND the Low-Current Alarm are active, the OUT1 terminal is activated for the duration of the Low-Speed/Low-Current condition. See the My Function Instruction Manual (P/N E6581335) for a complete description of the setup requirements and operational information of the My Function parameter. Q9 ASD Installation and Operation Manual...
  • Page 196 This terminal connects to a Damper Open/Damper Closed switch. Binary Write — Writes the status of the discrete input terminals to the control board during binary input speed 86 87 control. Note: NO/NC = Normally Open/Normally Closed. Q9 ASD Installation and Operation Manual...
  • Page 197 Fast Deceleration — Using dynamic braking (if enabled and supported), stops the motor at the fastest rate allowed 122 123 by the load. 124 125 Pre-Excitation — Applies an excitation current to the motor (holds shaft stationary) for the duration of the activation. Note: NO/NC = Normally Open/Normally Closed. Q9 ASD Installation and Operation Manual...
  • Page 198 Virtual Input Terminal 2 Virtual Input Terminal 3 Virtual Input Terminal 4 Internal Terminal 1 Internal Terminal 2 Internal Terminal 3 Internal Terminal 4 Internal Terminal 5 Internal Terminal 6 Internal Terminal 7 Internal Terminal 8 Q9 ASD Installation and Operation Manual...
  • Page 199 My Function Monitor 1 Without Sign DBR Overload Ratio (Not Used) My Function Monitor 2 Without Sign DBR Load Ratio (Not Used) My Function Monitor 3 With Sign Input Power My Function Monitor 4 With Sign Output Power Q9 ASD Installation and Operation Manual...
  • Page 200 My Function Output 6 1080 Error Code Output 1 1234 My Function Output 7 1082 Error Code Output 2 1236 My Function Output 8 1084 Error Code Output 3 1238 My Function Output 9 Q9 ASD Installation and Operation Manual...
  • Page 201 My Function Output 15 1244 My Function Output 12 1252 My Function Output 16 1246 My Function Output 13 1254 Always OFF 1248 My Function Output 14 Note: Only positive logic is available for the listed parameters. Q9 ASD Installation and Operation Manual...
  • Page 202 Note 1: If no PG feedback is used an estimated speed value is displayed. Note 2: My Function cannot process negative values — A negative value is processed by My Function as an absolute value. Q9 ASD Installation and Operation Manual...
  • Page 203 Expansion I/O Card 1 CPU Version 3067 FE67 Expansion I/O Card 2 CPU Version 3076 FE76 Integral Input Power 0.01 kW 3077 FE77 Integral Output Power 0.01 kW 3084 FE84 16-Bit BIN/BCD Input Value Q9 ASD Installation and Operation Manual...
  • Page 204 Outputs a 1 upon reaching the pulse count setting of F933. COUNT2 (Timer) Outputs a 1 upon reaching the pulse count setting of F934. HOLD Outputs the peak output value since powering up or since the last reset. Sets data. RESET Resets data. Q9 ASD Installation and Operation Manual...

  • Page 205: Alarms, Trips, And Troubleshooting

    ASD is malfunctioning, or if one or more of the variables listed below exceeds its normal range in time and/or magnitude. • Current, • Voltage, • Speed, • Temperature, • Torque, or • Load. Q9 ASD Installation and Operation Manual...

  • Page 206: User Notification Codes

    The User Notification codes are displayed as an indication that a system function or system condition is active. Table 10 lists the user-notification codes of the Q9 ASD. The code is displayed on the EOI for the duration of the activation. Table 10. User Notification Codes.

  • Page 207: Alarms And Trips

    Alarm screen. Table lists the Alarm codes that may be displayed during operation of the Q9 ASD. Each alarm code listed is accompanied by a description and a possible cause. In the event that the source of the malfunction cannot be determined, contact your Toshiba Sales Representative for further information on the condition and for an appropriate course of action.
  • Page 208 • V/f setting require adjustment. • Motor is locked. Motor Overload Motor Overload. • Continuous operation at low speed. • Motor is improperly matched to the load. Note: * Reset ignored if active. Q9 ASD Installation and Operation Manual...
  • Page 209 F646 Thermal Err Exceeded. exceeded. • Disable detection at F610. Output Current of the ASD is Below the Under-Current Level Defined at F611. • Parameter F611 adjustment required. Note: * Reset ignored if active. Q9 ASD Installation and Operation Manual...
  • Page 210 Note: See FC90 of the Q9 ASD for the Communications Error Code number of the active fault. The operating conditions at the time of the trip may be used to help determine the cause of the trip. Listed below are operating conditions that may be used to assist the operator in correcting the problem or that the ASD operator should be prepared to discuss when contacting Toshiba’s Customer Support for assistance.
  • Page 211 • Mis-wired input phase. Input Phase Input Phase Failure. • Loose input phase connection. Low-Current Low-Current Operation. • Improper low-current detection level setting. Main Read Err Initial Read Error (Parameter Initialization). • Service call required. Q9 ASD Installation and Operation Manual...
  • Page 212 • Mechanical brake engaged while the ASD is running. • ASD current exceeds 320% or 340% of the rated FLA on ASDs that are greater than 100 HP or that are 100 HP or less, respectively, during acceleration. Q9 ASD Installation and Operation Manual...
  • Page 213 Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and cleared. Q9 ASD Installation and Operation Manual...

  • Page 214: Enclosure Dimensions

    The Type 1 enclosed versions of these drives meet or exceed the specification UL 50- 1995, the Standard for Heating and Cooling Equipment, and complies with the applicable requirements for installation in a compartment handling conditioned air. Note: All Toshiba ASD enclosures carry an IP20 rating. Q9 ASD Installation and Operation Manual...

  • Page 215: Enclosure Dimensions

    Enclosure Dimensions Table 13. 230-Volt Q9 ASD Systems. Mounting Hole Dimensions Enclosure ASD HP Model No. (in/mm) Frame Figure Width Height Depth Rating VT130Q9U Number (in/mm) (in/mm) (in/mm) 2015 5.1/130 10.0/254 6.0/152 8.7/220 4.5/114 2025 0.217/5.5 2035 0.098/2.5 6.1/155 11.1/281 9.8/249 5.4/138...
  • Page 216 Table 14. 460-Volt Q9 ASD Systems. Mounting Hole Dimensions Model Enclosure (in/mm) Frame Number Figure Width Height Depth Rating VT130Q9U Number (in/mm) (in/mm) (in/mm) 4015 4025 5.1/130 10.0/254 6.0/152 8.7/220 4.5/114 4035 0.217/5.5 0.098/2.5 4055 Figure 28 6.1/155 11.1/281 9.8/249 5.4/138...
  • Page 217 Figure 28. See Table 13 for Actual Dimensions. Q9 ASD Installation and Operation Manual...
  • Page 218 Figure 29. See Table 13 for Actual Dimensions. Q9 ASD Installation and Operation Manual...
  • Page 219 Figure 30. See Table 14 for Actual Dimensions. Q9 ASD Installation and Operation Manual...
  • Page 220 Figure 31. See Table 13 for Actual Dimensions. Q9 ASD Installation and Operation Manual...

  • Page 221: Current/Voltage Specifications

    48.3 A 53.1 A 2220 62.1 A 68.3 A 2270 78.2 A 86.0 A 2330 92.0 A 101 A 2400 120 A 132 A 2500 150 A 165 A 2600 177 A 195 A Q9 ASD Installation and Operation Manual...
  • Page 222 156 A 172 A 415K 180 A 198 A 420K 240 A 264 A 425K 302 A 332 A 430K 361 A 397 A 435K 414 A 455 A 440K 477 A 525 A Q9 ASD Installation and Operation Manual...

  • Page 223: Cable/Terminal Specifications

    Q9 ASD. Application-specific applicables, wire insulation type, conductor material, and local and regional regulations are but a few of the considerations when selecting the actual lug and wire type to be used with the Q9 ASD. Note: Cable/Terminal specifications are based on the rated current of the Q9 ASD and Do Not include the 10% Service Factor.
  • Page 224 Table 18. 460-Volt Q9 ASD Cable/Terminal/Torque Specifications. Terminal Wire/Cable Size Lug Size Range Board Wire Torque Size Model AWG or kcmil Number VT130Q9U Wire-Size/Lug-Capacity for In-Lbs./N·m Input/Output Power Input/Output Power TB1 – 4 Recommended Maximum 3Ø-Input 3Ø-Output 3Ø-Input 3Ø-Output Terminals...

  • Page 225: Short Circuit Protection Recommendations

    HLL36100 4400 HLL36125 4500 HLL36150 4600 JLL36200 4750 JLL36225 410K JLL36250 412K LIL36300 415K LIL36300 420K LIL36400 425K LIL36400 430K Contact Toshiba Customer Service 435K Contact Toshiba Customer Service 440K Contact Toshiba Customer Service Q9 ASD Installation and Operation Manual...
  • Page 226 ASD/Motor Connection Diagram, 15 Setting 2, 159 ASD-to-ASD Communications (2-Wire), 155, 158 Communications Option (DeviceNet/Profibus) Automatic Acceleration/Deceleration, 59 Setting 8, 160 Automatic Function Selection, 68 Communications Option Speed Switch Monitor Automatic Torque Boost, 59 DeviceNet/CC-Link, 162 Q9 ASD Installation and Operation Manual...
  • Page 227 Electronic Operator Interface, 26 Frequency Display Multiplier, 146 Electronic Operator Interface Features, 27 Frequency Mode 1, 60 Emergency Off, 27 Frequency Mode 2, 86 Emergency Off DC Injection Time, 131 Frequency Mode Control, 32 Q9 ASD Installation and Operation Manual...
  • Page 228 Jump Frequency 2, 106 MON1 Terminal Meter Selection, 142 Jump Frequency 2 Bandwidth, 106 MON2 Terminal Meter Adjustment, 143 Jump Frequency 3, 106 MON2 Terminal Meter Assignment, 142 Jump Frequency 3 Bandwidth, 106 Monitor, 56 Q9 ASD Installation and Operation Manual...
  • Page 229 PG Disconnection Detection, 120 OTF Switching, 108 PG Reference 2, 97 OUT1, 19, 21 Phase Failure Detection, 131 Out1 Out2 FL, 39, 40 PID Control Switching, 116 OUT1 Terminal, 75 PID Control Wait Time, 118 Q9 ASD Installation and Operation Manual...
  • Page 230 PTC Thermal Detection Disposition, 138 PTC Thermal Detection Level, 138 PTC1 Thermal Selection, 136 S/L2, 14 PTC2 Thermal Selection, 137 S1, 19, 20 Pulse Width Modulation, 10 S1 Terminal, 72 PWM Carrier Frequency, 108 S2, 19, 20 Q9 ASD Installation and Operation Manual...
  • Page 231 V/I Input Broken-Wire Detection Level, 135, 138 Terminal Descriptions, 20 V/I Input Gain, 125 Torque Boost, 65 V/I Input Point 1 Rate, 85 Trace Cycle, 151 V/I Input Point 2 Rate, 85 Trace Data 1, 151 V/I Reference, 41 Q9 ASD Installation and Operation Manual...
  • Page 232 V/I Speed Reference 2, 84 W/T3, 14 V/T2, 14 Warranty Card, 2 Virtual Input Terminal 1 Selection, 183 Virtual Input Terminal 2 Selection, 183 Virtual Input Terminal 3 Selection, 183 Virtual Input Terminal 4 Selection, 183 Q9 ASD Installation and Operation Manual...
  • Page 233 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road, Houston, TX 77041 TEL: (713) 466-0277 — FAX: (713) 937-9349 Printed in the U.S.A.

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