ABB PositionMaster EDP300 Operating	 Instruction

ABB PositionMaster EDP300 Operating Instruction

Electro-pneumatic positioner
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Operating Instruction OI/EDP300-EN
PositionMaster EDP300
Electro-Pneumatic Positioner
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Summary of Contents for ABB PositionMaster EDP300

  • Page 1 Operating Instruction OI/EDP300-EN PositionMaster EDP300 Electro-Pneumatic Positioner...
  • Page 2 This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder. 2 OI/EDP300-EN | PositionMaster EDP300...
  • Page 3: Table Of Contents

    Setting the mechanical digital feedback with proximity switches ................19 5.4.3 Setting the mechanical digital feedback with microswitches for 24 V ..............19 Pneumatic connection Commissioning Checks prior to commissioning ..........................21 Checking mechanical mounting ..........................21 7.2.1 Moving to end positions (Autoadjust already performed)..................21 PositionMaster EDP300 | OI/EDP300-EN 3...
  • Page 4 11.10 Transmission data and influences...........................53 11.10.1 Seismic vibration..............................54 11.10.2 Influence of mounting orientation..........................54 11.10.3 Noise emissions..............................54 11.10.4 Complies with the following directives ........................54 11.11 Environmental capabilities ............................54 12 Appendix 12.1 Additional documents ............................54 12.2 Approvals and certifications ...........................54 4 OI/EDP300-EN | PositionMaster EDP300...
  • Page 5: Safety

    Information and symbols directly on the product must be damage. This renders the manufacturer's warranty null and observed. They may not be removed and must be fully legible void. at all times. PositionMaster EDP300 | OI/EDP300-EN 5...
  • Page 6: Plates And Symbols

    WARNING – Body injury! This symbol in conjunction with the signal word “Warning” indicates a potential electrical hazard. Failure to observe this safety information may result in death or severe injury. 6 OI/EDP300-EN | PositionMaster EDP300...
  • Page 7: Name Plate

    — The relevant long-term storage temperatures must be observed. — In principle, the devices may be stored for an unlimited period. However, the warranty conditions stipulated in the order confirmation of the supplier apply. PositionMaster EDP300 | OI/EDP300-EN 7...
  • Page 8: Installation Safety Instructions

    All devices delivered to ABB Automation Products GmbH must be free from any hazardous materials (acids, alkalis, solvents, — Only qualified specialists who have been trained for these etc.).
  • Page 9: Disposal

    This product is not subject to WEEE Directive 2002/96/EC or If it is not possible to dispose of old equipment properly, ABB relevant national laws (e.g., ElektroG in Germany). Service can accept and dispose of returns for a fee.
  • Page 10: Function And System Design

    15 Optical position indicator Functionality The PositionMaster EDP300 is an electronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or part-turn actuators. Fully automatic determination of the control parameters and adaptation to the positioner allow for considerable time savings as well as optimum control behavior.
  • Page 11: Mounting

    The maximum rotation angle for position feedback is 60° when installed on linear actuators and 270° on part-turn actuators. The minimum angle is always 25°. Fig. 3: Working range PositionMaster EDP300 | OI/EDP300-EN 11...
  • Page 12: Mounting On Linear Actuators

    (3) using the relevant holes on the positioner housing.  Tighten the screws as evenly as possible to ensure subsequent linearity. Align the mount bracket in the oblong hole to ensure that the working range is symmetrical (lever moves between the arrows (4). 12 OI/EDP300-EN | PositionMaster EDP300...
  • Page 13  Tighten the nuts so that they are hand-tight. IMPORTANT (NOTE) Adjust the height of the positioner on the cast iron yoke or columnar yoke until the lever is horizontal (based on a visual check) at half stroke of the valve. PositionMaster EDP300 | OI/EDP300-EN 13...
  • Page 14: Mounting On Part-Turn Actuators

    — Four screws M5 (7), four spring washers (8), and four shims (9) for attaching the mounting bracket to the actuator Required tools: — Wrench, size 8 / 10 — Allen key, size 3 Fig. 12 1 O-ring | 2 Adapter plate | 3 Adapter 14 OI/EDP300-EN | PositionMaster EDP300...
  • Page 15 (2). One of the set screws must be locked in place on the flat side of the feedback shaft. Screwing mounting bracket on to positioner Fig. 15 1 Mounting bracket PositionMaster EDP300 | OI/EDP300-EN 15...
  • Page 16: Electrical Connections

    1 Analog input | 2 Digital input | 3 Digital output | 4 Digital feedback | 5 Analog feedback | 6 Proximity switches | 7 Microswitch | 8 Emergency shutdown module | 9 Universal input IMPORTANT (NOTE) Keep cable shields as short as possible and connect on both sides. 16 OI/EDP300-EN | PositionMaster EDP300...
  • Page 17: Cable Entry

    1 using a suitable flat-bladed screwdriver. 7. Attach the housing cover and screw it on to the housing. Tighten the screws so that they are hand-tight. PositionMaster EDP300 | OI/EDP300-EN 17...
  • Page 18: Installing The Pressure Option

    (as well as the one for the mechanical limit signal generator). 5. Remove the screws for the plastic cover and remove the cover. 6. Remove both plug connectors from the printed circuit board. 18 OI/EDP300-EN | PositionMaster EDP300...
  • Page 19: Setting The Mechanical Digital Feedback With Proximity Switches

    2 when the feedback shaft is rotated counter- clockwise (as viewed from the front). 3. Attach the housing cover and screw it on to the housing. 4. Tighten the screws so that they are hand-tight. PositionMaster EDP300 | OI/EDP300-EN 19...
  • Page 20: Pneumatic Connection

    The working range for the positioner is between 1.4 ... 10 bar (20 ... 145 psi). Fig. 20: Pneumatic connections 1 Pneumatic outputs | 2 Supply air | 3 Filter screw (on underside of housing) 20 OI/EDP300-EN | PositionMaster EDP300...
  • Page 21: Commissioning

    "Manual Sensor" operating — between -45 … 45° for part-turn actuators mode. Autoadjust must then be performed. Please refer to the 8.2.3 "Start Auto Adjust function chapter for a description of how Autoadjust is performed. PositionMaster EDP300 | OI/EDP300-EN 21...
  • Page 22: Configuration, Parameterization

    2 Menu name display | 3 Menu number display | 4 Marker for indicating the relative position within the menu | 5 Display showing the current functions of the operating buttons Change from two to one column 22 OI/EDP300-EN | PositionMaster EDP300...
  • Page 23: Menu Levels

    The device configuration can be please refer to the 8.3 "Overview of parameters changed on this level. on the configuration level" and 8.4 "Parameter descriptions" chapters. PositionMaster EDP300 | OI/EDP300-EN 23...
  • Page 24: Process Display

    Process display Symbol Operating mode Adaptive control active When the PositionMaster EDP300 positioner is operated in "Adaptive Mode", the control parameters are automatically optimized to the operating conditions in small increments. This is particularly useful if valves and fittings could not be operated with reference conditions while the Autoadjust function was in progress.
  • Page 25: Switching To The Information Level (Operator Menu)

    You must make sure that no-one is present within the actuator's working range. Setpoint via HART, adaptive control Setpoint via HART, fixed control Activated binary input, adaptive control Activated binary input, fixed control PositionMaster EDP300 | OI/EDP300-EN 25...
  • Page 26 Functional check information on how to remedy it. Outside of specifications IMPORTANT (NOTE) For a detailed description of the errors and Maintenance required information on how to remedy them, please refer to Chapter 10 "Error messages". 26 OI/EDP300-EN | PositionMaster EDP300...
  • Page 27: Start Auto Adjust Function

    The progress of the Auto Adjust function is shown in a bar graph. The function can be terminated with "Abort" if necessary. Once Auto Adjust has been completed successfully, "Auto Adjust Complete" is displayed. The device then switches to the process display automatically. PositionMaster EDP300 | OI/EDP300-EN 27...
  • Page 28: Selecting And Changing Parameters

    6. If necessary, select and set other decimal positions using the same procedure as described in steps 3 and 4. 7. Use to confirm your settings. This concludes the procedure for changing a parameter value. 28 OI/EDP300-EN | PositionMaster EDP300...
  • Page 29: Overview Of Parameters On The Configuration Level

    TV Up TV Down Y-Offset Up Y-Offset Down Input/Output DIGITAL INPUT DI Function DI Default SP DI Logic ALARM OUTPUT ALARM LOGIC DO ALARM MASK Alarm Simulation Alarm Maintenan. Alarm OoSpec. Alarm Check Fct. Alarm Failure PositionMaster EDP300 | OI/EDP300-EN 29...
  • Page 30 Alarm Check Fct. Alarm Failure Switch 2 Sim. UNIVERSAL INPUT UI SP Value Max. UI SP Value Min. UI Damping UI Charact. UI Out Value Min UI Out Value Max Communication HART version Find Device 30 OI/EDP300-EN | PositionMaster EDP300...
  • Page 31 Device Address Descriptor Device Message Pneumatic Type Stroke Time Up Stroke Time Dn Service Service Mode Factory Setting ADJUST SENSORS Adjust All Adjust Outputs Pneumatic Remote Sensor Sensor Type SENSOR CALIB. Sensor Position AO Alarm Current PositionMaster EDP300 | OI/EDP300-EN 31...
  • Page 32: Parameter Descriptions

    — Reset spring's direction of action — Actuator / valve travel — Stroke time for both directions — Control parameters — Offset for the I/P module — Actuator / valve stiction — Actuator / valve dynamic friction 32 OI/EDP300-EN | PositionMaster EDP300...
  • Page 33: Menu: Device Setup

    Dead Angle 0% Tight Shut 100% Control at 100% Dead Angle 100% Recalc. Position Use this parameter to define whether the position indicator and analog position feedback display the valve position (Direct) or the valve flow (Recalculated). PositionMaster EDP300 | OI/EDP300-EN 33...
  • Page 34 The action describes the relationship between the analog setpoint and pneumatic output 1. SP Direction Direct Reverse Direct: Rising, setpoint 0 ... 100 % -> output 0 ... 100 % Reverse: Falling, setpoint 0 ... 100 % -> output 100 ... 0 % 34 OI/EDP300-EN | PositionMaster EDP300...
  • Page 35 CAUTION – Risk of crushing! This function is only active in control mode. In the event of a power supply failure (electric or pneumatic), and in manual mode, the mechanical end positions are approached. PositionMaster EDP300 | OI/EDP300-EN 35...
  • Page 36: Menu: Display

    Press. Y1 – Pressure, output 1 Diff. Press. Press. Y2 – Pressure, output 2 Supply Press. Diff. Press. – Differential pressure between the outputs Supply Press. - Supply air pressure Contrast 0 … 100 % Display contrast 36 OI/EDP300-EN | PositionMaster EDP300...
  • Page 37: Menu: Control

    KP value between 2.0 ... 10.0. Use this parameter to adjust the KP value for the down positioning direction (towards 0 %). IMPORTANT (NOTE) The control precision is not affected by the KP value. PositionMaster EDP300 | OI/EDP300-EN 37...
  • Page 38 IMPORTANT (NOTE) In the case of most actuators, all control parameters can be optimized by using Autoadjust. The parameters should only be changed if Autoadjust cannot be executed or does not result in satisfactory control behavior. 38 OI/EDP300-EN | PositionMaster EDP300...
  • Page 39: Menu: Input / Output

    Use this parameter to configure the contact logic for activating the digital input. Active Low IMPORTANT (NOTE) For the following parameters, the contact logic is always "active low" or "off": — Safety Position — Local Conf Lock — Local Operation Lock — Lock all PositionMaster EDP300 | OI/EDP300-EN 39...
  • Page 40 High - Alarm current I > 20.5 mA HW Alarm Current Input Current - The input current of the positioner is output. HW Alarm Current - The "AO Alarm Current" set in "Service Mode" is output. 40 OI/EDP300-EN | PositionMaster EDP300...
  • Page 41 Active Low (active) = Output current I < 1.2 mA Switch 1 Activ. Fall Below Use this parameter to select the edge for activating the switch. Exceeding Fall Below – When undershooting Exceeding – When exceeding PositionMaster EDP300 | OI/EDP300-EN 41...
  • Page 42 Alarm OoSpec. – Operation outside of specifications Alarm Check Fct. – Functional check required Alarm Failure - Failure Alarm OoSpec. Alarm Check Fct. Alarm Failure Switch 2 Sim. Use this parameter to simulate the switch function. Off – Simulation deactivated 42 OI/EDP300-EN | PositionMaster EDP300...
  • Page 43 Use this parameter to define which value is assigned to the minimum universal input signal "UI SP Value min.". UI Out Value Max. 0.0 …30,000 Use this parameter to define which value is assigned to the maximum universal input signal "UI SP Value max.". PositionMaster EDP300 | OI/EDP300-EN 43...
  • Page 44: Menu: Communication

    If "Find Device Continuous" is selected, after HART command #73 is received the device responds repeatedly with HART command #73, which has the same content as command #0. Selecting the "Off" parameter ends the "Find Device" function. 1) Parameter only visible if HART 7 has been selected 44 OI/EDP300-EN | PositionMaster EDP300...
  • Page 45: Menu: Diagnostics

    Limit values can be configured for the movement counter (only via DTM / EDD). If the counter reaches a limit value, a message is output. Reset Histograms Use this parameter to reset the histograms. Reset Status Use this parameter to reset the diagnostic status. PositionMaster EDP300 | OI/EDP300-EN 45...
  • Page 46 Test Failed – Test was not successful NOTICE – Property damage! During the test, the valve no longer follows the setpoint current. This change in the valve position may have a detrimental effect on the process. 46 OI/EDP300-EN | PositionMaster EDP300...
  • Page 47: Menu: Device Info

    Stroke Time Dn 0 … 200 s The stroke time determined by Autoadjust (only Autoadjust types "Stroke" and "Full") for the direction of the 0 % position is displayed here. 1) Only visible with HART7 PositionMaster EDP300 | OI/EDP300-EN 47...
  • Page 48: Menu: Service

    / or may no longer follow the setpoint current. The actuator will therefore move without delay. Do not reach into the adjustment mechanism. 1) Parameter is only visible if Service Mode is set to "On". 48 OI/EDP300-EN | PositionMaster EDP300...
  • Page 49: Maintenance / Repair

    (terminal +85 / -86) interrupted. the device is supplied with instrument air that is free of oil, water, and dust. The positioner does not require any maintenance if it is used as intended under normal operating conditions. PositionMaster EDP300 | OI/EDP300-EN 49...
  • Page 50: Error Messages

    Leakage in chamber 2 of Check chamber 2 of the Actuator the actuator or actuator or pneumatics pneumatics output line 2 output line 2 Leakage in actuator Leakage inside the Check the actuator Actuator actuator diaphragms 50 OI/EDP300-EN | PositionMaster EDP300...
  • Page 51 Activate the digital input Configuration Mess3 Conf. Locked Configuration is locked Activate the digital input Configuration Mess5 Squawk "Find device" activated Deactivate function in Configuration DTM or EDD Function can only be used via HART7 PositionMaster EDP300 | OI/EDP300-EN 51...
  • Page 52: Technical Data

    (cable gland/pipe plug optional) Travel time prolongation Range of 0 ... 200 seconds, separately for each direction Dead band time limit Setting range 0 ... 200 seconds (monitoring parameter for control until the deviation reaches the dead band) 52 OI/EDP300-EN | PositionMaster EDP300...
  • Page 53: Pneumatic Connections

    < 0.5% for each 10 K USB-HART modem for HART communication (see data sheet influence 63-6.71) Influence of vibration < 1 % to 10 g and 80 Hz 1) Freely configurable with 20 reference points PositionMaster EDP300 | OI/EDP300-EN 53...
  • Page 54: Seismic Vibration

    Designation relating to intended use in potentially explosive atmospheres in compliance with: protection — ATEX Directive — IEC standards — FM Approvals (US) — CSA International (Canada) IMPORTANT (NOTE) All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/instrumentation 54 OI/EDP300-EN | PositionMaster EDP300...
  • Page 55 Which substances have come into contact with the device? We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp PositionMaster EDP300 | OI/EDP300-EN 55...
  • Page 56 Salterbeck Trading Estate notice. With regard to purchase orders, the agreed Workington, Cumbria particulars shall prevail. ABB does not accept any CA14 5DS responsibility whatsoever for potential errors or possible lack of information in this document.

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