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Equipment Manual 12/2004 Edition sinamics SINAMICS S120 Control Units and Additional System Components...
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Preface System Overview Control Units SINAMICS Additional System Components SINAMICS S120 Equipment Manual Control Units Encoder System Connection and Additional System Components Electromagnetic Compatibility (EMC) Equipment Manual Spring-Loaded Terminals/ Screw Terminals Abbreviations References (GH1), 12/2004 Edition 6SL3097-2AH00-0BP1...
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® ® ® ® Siemens AG. The designations in this documentation whose use by third-parites for their own purpose may infringe the rights of the owner. For further information please visit us at:: http://www.siemens.com/motioncontrol This publication was produced with SIPS+...
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All obligations entered into by Siemens result from the respective contract of sale that contains the complete and sole valid warranty arrangements. These contractual warranty provisions are neither extended nor curbed as a result of the statements made in this documentation.
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Preface Danger and warning symbols - explanations The following danger and warning notices are used in this document: Danger Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury or in substantial property damage. Warning Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury or in substantial property damage.
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Fax: +49 (0) 9131 98 - 2176 Fax form: See feedback page at the end of this publication e-mail: [email protected] Internet address Up-to-date information about our products can be found on the Internet at the following address: http://www.siemens.com/motioncontrol...
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Preface ESD Notices Caution Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or boards that may be damaged by either electrostatic fields or electrostatic discharge. Regulations for handling ESD components: When handling components, make sure that personnel, workplaces, and packaging are well earthed.
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Preface Safety guidelines Danger Commissioning shall not start until you have ensured that the machine in which the components described here are to be installed complies with Directive 98/37/EC. SINAMICS S equipment must only be commissioned by suitably qualified personnel. The personnel must take into account the information provided in the technical customer documentation for the product, and be familiar with and observe the specified danger and warning notices.
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Preface Caution As part of routine tests, SINAMICS equipment with three-phase motors will undergo a voltage test in accordance with EN 50178. Before the voltage test is performed on the electrical equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of SINAMICS equipment must be disconnected/unplugged to prevent the equipment from being damaged.
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Preface Notes Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
System Overview............................ 1-1 Field of application ........................1-1 Product variants ......................... 1-2 Platform concept and Totally Integrated Automation..............1-2 Introduction ..........................1-4 SINAMICS S120 components....................1-7 Power sections........................... 1-8 System data ..........................1-9 Control Units............................2-1 Introduction ..........................2-1 Control Unit 320 (CU320) ......................2-4 2.2.1...
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Contents Additional System Components......................3-1 Communication Board CAN (CBC10)..................3-1 3.1.1 Description ..........................3-1 3.1.2 Safety information ........................3-1 3.1.3 Interface description........................3-2 3.1.3.1 Overview ............................ 3-2 3.1.3.2 CAN bus interface X451......................3-3 3.1.3.3 CAN bus interface X452......................3-3 3.1.3.4 2-pin SMD DIL switch.........................
System Overview Field of application SINAMICS is the new range of drives from Siemens designed for mechanical and plant engineering applications. SINAMICS offers solutions for all drive tasks: • Simple pump and fan applications in the process industry. • Complex individual drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems.
The different SINAMICS versions can be easily combined with each other. SINAMICS is a part of the Siemens "Totally Integrated Automation" concept. Integrated SINAMICS systems covering configuration, data storage, and communication at automation level, ensure low-maintenance solutions with SIMATIC, SIMOTION, and SINUMERIK.
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System Overview 1.3 Platform concept and Totally Integrated Automation Figure 1-2 SINAMICS as part of the Siemens modular automation system Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
SINAMICS S120 system overview Modular system for complex drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
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DC link, which allows cost-saving energy balancing between braking and driving axes. SINAMICS S120 features infeeds and inverters that cover a large power range, are designed for seamless integration, and enable space-saving, multi-axis drive configurations.
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System Overview 1.4 Introduction Figure 1-4 The electronic type plate for SINAMICS S120 Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
System Overview 1.5 SINAMICS S120 components SINAMICS S120 components This overview features the SINAMICS S120 components that are primarily used for multi- axis drive tasks. Figure 1-5 SINAMICS S120 component overview Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
• Additional system components that enhance functionality and offer different interfaces for encoders and process signals. The SINAMICS S120 components were developed for installation in cabinets. They have the following features and characteristics: • Easy to handle, simple installation and wiring •...
1.7 System data System data Technical data Unless explicitly specified otherwise, the following technical specifications are valid for all components of the SINAMICS S120 booksize drive system. Electrical specifications Line connection voltage 3 AC 380 V to 480 V ±10 % (-15 % <...
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System Overview 1.7 System data Ambient conditions Ambient climatic conditions Storage • Class 1K3 to EN 60 721-3-1 Temperature: -40° C to +70° C Class 2K4 to EN 60 721-3-2 Transportation • Temperature: -40° C to +70° C Max. humidity: 95 % at 40° C Class 3K3 to EN 60 721-3-3 Warning •...
Control Units Introduction Description The Control Units 320 (CU320) of the SINAMICS S system are principally designed for use with several drives. The number of variable-speed drives depends on: • The required performance • The required special functions • The required operating mode (servo, vector, or V/f). The software and the parameters are stored on a plug-in CompactFlash Card.
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Control Units 2.1 Introduction Figure 2-1 Overview of the CU320 Note The Control Unit, the Option Board, and the CompactFlash Card must be ordered separately. If your application requires more than one Control Unit, the number can be increased accordingly. The Control Units are then interconnected via PROFIBUS, for example. A Control Unit communicates with the associated components (Motor Modules, Line Modules, Sensor Modules, Terminal Modules, and so on) via the system-internal DRIVE-CLiQ interface.
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Control Units 2.1 Introduction Controller PROFIBUS Active Single Single Active Single Single line motor Motor line motor motor module module Module module module module X103 X103 X102 X102 X101 X101 X100 X100 X202 X202 X202 X202 X202 X202 X201 X201 X201 X201 X201...
Control Units 2.2 Control Unit 320 (CU320) Control Unit 320 (CU320) 2.2.1 Description The Control Unit 320 (CU 320) is a central control module in which the closed-loop and open-loop functions are implemented for one or more active line and/or Motor Modules. The CU320 contains the following interfaces: Table 2-1 Overview of the CU320 interfaces...
Control Units 2.2 Control Unit 320 (CU320) 2.2.3 Interface description 2.2.3.1 Overview Figure 2-3 Interface description of the CU320 (covers removed) Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.2 Connection example Figure 2-4 Example connection of CU320 Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.3 X100 - X103: DRIVE-CLiQ interface Table 2-2 DRIVE-CLiQ interface Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.4 X122: Digital inputs/outputs Table 2-3 Terminal block X122 Terminal Name Technical specifications DI 0 Voltage: -3 V to 30 V Typical current consumption: 10 mA at 24 V DC DI 1 Isolation: The reference potential is terminal M1 DI 2 Level (incl.
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.5 X132: Digital inputs/outputs Table 2-4 Terminal block X132 Terminal Name Technical specifications DI 4 Voltage: -3 V to 30 V Typical current consumption: 10 mA at 24 V DC DI 5 Isolation: The reference potential is terminal M2 DI 6 Level (incl.
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.6 X124: Electronics power supply Table 2-5 Terminal block X124 Terminal Function Technical specifications Electronics power supply Voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: max. 0.8 A (without DRIVE-CLiQ or digital outputs) Electronic ground Max.
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.7 X126: PROFIBUS The PROFIBUS interface is a standard interface on every Control Unit. Table 2-6 PROFIBUS interface X126 Signal name Meaning Range SHIELD Ground connection M24_SERV Power supply for teleservice, ground RxD/TxD–P Receive/transmit data P (B/B’) RS485 CNTR–P...
The address switch is behind the blanking plate. The blanking plate is part of the scope of supply. Setting the PROFIBUS address The following reference contains information about setting the PROFIBUS address: Reference: /IH1/ SINAMICS S120 Commissioning Manual Equipment Manual Control Units and Additional System Components 2-12 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.9 X140: Serial interface (RS232) For operation and parameterization you can connect either a PG/PC with STARTER (start- up tool) or an external display and operator panel via the serial interface. The interface is located on the underside of the CU.
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.11 Slot for the CompactFlash Card Figure 2-5 CompactFlash Card slot Caution The CompactFlash Card may only be inserted as shown in the figure (arrow top right). The CompactFlash Card may only be inserted or removed when the Control Unit is disconnected from the power supply.
Control Units 2.2 Control Unit 320 (CU320) 2.2.3.12 Description of the LEDs on the Control Unit Table 2-10 Description of the LEDs on the Control Unit Color State Description Electronics power supply outside permissible tolerance range (READY) Continuous The component is ready for operation and cyclic DRIVE-CLiQ Green communication is taking place.
2.2 Control Unit 320 (CU320) Cause and rectification of faults The following reference contains information about the cause and rectification of faults: Reference: /IH1/ SINAMICS S120 Commissioning Manual RESET button The RESET button is located behind the blanking plate. Function of the RESET button...
Control Units 2.2 Control Unit 320 (CU320) 2.2.5 Installation Mounting the CU320 directly on a Line Module booksize Figure 2-7 Mounting the CU320 directly on a Line Module booksize Equipment Manual Control Units and Additional System Components 2-17 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
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Control Units 2.2 Control Unit 320 (CU320) Installing the CU320 directly on a mounting surface Figure 2-8 Installing the CU320 directly on a mounting surface Equipment Manual Control Units and Additional System Components 2-18 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
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Control Units 2.2 Control Unit 320 (CU320) Installing the CU320 on a mounting surface using spacer elements To provide the correct mounting depth for a booksize line-up with internal air cooling, you can use spacer elements. Figure 2-9 Installing the CU320 on a mounting surface using spacer elements Equipment Manual Control Units and Additional System Components 2-19 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
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Control Units 2.2 Control Unit 320 (CU320) Removing/opening the cover of the CU320 Unlatch Swing open Remove Figure 2-10 Removing/opening the cover of the CU320 Equipment Manual Control Units and Additional System Components 2-20 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Control Units 2.2 Control Unit 320 (CU320) 2.2.6 Technical specifications Table 2-11 Technical specifications Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ or digital outputs) Power loss Max. ambient temperature up to an altitude of 2000 m °...
Additional System Components Communication Board CAN (CBC10) 3.1.1 Description The Communication Board CAN 10 (CBC10) is a communication board for linking to CAN. 3.1.2 Safety information Caution The Option Board may only be inserted and removed when the Control Unit and Option Board are disconnected from the power supply.
Additional System Components 3.1 Communication Board CAN (CBC10) 3.1.3 Interface description 3.1.3.1 Overview Figure 3-1 Interface description of the CBC10 Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.1 Communication Board CAN (CBC10) 3.1.3.2 CAN bus interface X451 The X451 CAN bus interface has the following socket assignments: Table 3-1 CAN bus interface X451 Name Technical specifications Reserved, do not use CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved, do not use...
Additional System Components 3.1 Communication Board CAN (CBC10) 3.1.3.4 2-pin SMD DIL switch Figure 3-2 Switch S1/S2 Table 3-3 2-pin SMD DIL switch ID on the board Switch Function Switch position Default Bus terminating Inactive resistor Active Operation Ground-free with/without operation ground Operation with...
Additional System Components 3.1 Communication Board CAN (CBC10) 3.1.4 Installation Figure 3-3 Installation CBC10 3.1.5 Technical specifications Table 3-4 Technical specifications Communication Board CAN (CBC10) Max. current requirements (at 24 V DC) Power loss <10 Weight, approx. Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.2 Option Board: Terminal Board 30 (TB30) Option Board: Terminal Board 30 (TB30) 3.2.1 Description The Terminal Board 30 (TB30) is a terminal expansion board for plugging in to the Control Unit. The TB30 contains the following terminals: Table 3-5 Interface overview of the TB30 Type...
Additional System Components 3.2 Option Board: Terminal Board 30 (TB30) 3.2.3 Interface description 3.2.3.1 X481: Digital inputs/outputs Table 3-6 Terminal block X481 Terminal Name Technical specifications DI 0 Voltage: - 3 V to 30 V Typical current consumption: 10 mA at 24 V DC DI 1 Ground reference: X424.
Additional System Components 3.2 Option Board: Terminal Board 30 (TB30) 3.2.3.2 Overview TB30 X424 Power supply for the digital inputs/outputs X481 Digital inputs/outputs X482 Analog inputs/outputs Figure 3-4 Interface description of the TB30 Equipment Manual Control Units and Additional System Components Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.2 Option Board: Terminal Board 30 (TB30) 3.2.3.3 Connection example Ext. 24 V X424 + 24 V Terminal board 30 X481 DI 0 DI 1 DI 2 DI 3 DO 0 DO 1 DO 2 DO 3 X482 AI 0+ ±10 V...
Additional System Components 3.2 Option Board: Terminal Board 30 (TB30) 3.2.3.4 X424: Power supply for digital inputs/outputs Table 3-7 Terminal block X424 Terminal Function Technical specifications Power supply Voltage: 24 V DC (20.4 V – 28.8 V) Current consumption: max. 4 A (per digital output max. 0.5 A) Reserved, do not use Ground Max.
If the range is infringed, incorrect results may occur during analog/digital conversion. Handling analog inputs The following reference contains more information about analog inputs: Reference: /IH1/ SINAMICS S120 Commissioning Manual Equipment Manual Control Units and Additional System Components 3-11 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.2 Option Board: Terminal Board 30 (TB30) 3.2.5 Electrical connection Shield connection of the TB30 on the Control Unit Figure 3-7 Shield contact for the TB30 The bending radii of the cables must be taken into account (see description of MOTION- CONNECT).
Additional System Components 3.3 Terminal Module 31 (TM31) Terminal Module 31 (TM31) 3.3.1 Description The Terminal Module 31 (TM31) is a terminal expansion board that can be attached to a DIN 50022 mounting rail. It can be used to increase the number of available digital inputs/outputs and analog inputs/outputs within a drive system.
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3 Interface description 3.3.3.1 Overview X500 DRIVE-CliQ interfaces X501 X524 Electronics power supply X540 Auxiliary voltage for X520 digital inputs Digital inputs X530 X541 Voltage/current Digital measurement inputs/outputs X521 Analog inputs X522 X542 Analog outputs Relay outputs...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.2 Connection example Figure 3-9 Example connection of TM31 Equipment Manual Control Units and Additional System Components 3-16 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.3 X500 and X501: DRIVE-CLiQ interface Table 3-11 DRIVE-CLiQ interface X500 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.5 X520: Digital inputs Table 3-13 Screw terminal X520 Terminal Name Technical specifications DI 0 Voltage: - 3 V to 30 V Typical current consumption: 10 mA at 24 V DC DI 1 Isolation: The reference potential DI 2 is terminal M1...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.6 X530: Digital inputs Table 3-14 Screw terminal X530 Terminal Name Technical specifications DI 4 Voltage: -3 V to 30 V Typical current consumption: 10 mA at 24 V DC DI 5 Isolation: The reference potential is terminal M2 DI 6 Signal propagation times:...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.7 X540: Auxiliary voltage for the digital inputs Table 3-15 Screw terminal X540 Terminal Name Technical specifications +24 V Voltage: +24 V DC Max. total load current: 150 mA +24 V +24 V +24 V +24 V +24 V...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.8 X521: Analog inputs Table 3-16 Terminal block X521 Terminal Name Technical specifications AI 0+ You can set the following input signals using the appropriate parameters: AI 0- Voltage: -10 V to 10 V; R = 100 kΩ...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.10 X522: Analog outputs/temperature sensor connection Table 3-18 Terminal block X522 Terminal Name Technical specifications AO 0V+ You can set the following output signals using parameters: Voltage: -10 V to 10 V (max. 3 mA) AO 0- AO 0C+ Current 1: 4 mA to 20 mA (max.
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.11 X541: Bidirectional digital inputs/outputs Table 3-19 Terminals for bidirectional digital inputs/outputs Terminal Name Technical specifications As input: Voltage: -3 V to 30 V DI/DO 8 Typical current consumption: 10 mA at 24 V DC DI/DO 9 Signal propagation times: DI/DO 10...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.3.12 X542: Relay outputs Table 3-20 Terminal block X524 Terminal Name Technical specifications DO 0.NC Contact type: Two-way contact max. load current: 8 A Max. switching voltage: 250 V , 30V max. switching DO 0.COM power at 250 V : 2000 VA (cosϕ...
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Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.4 Dimension drawing Figure 3-10 Dimension drawing of the TM31 Equipment Manual Control Units and Additional System Components 3-25 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.5 Installation Installation 1. Place the component on the DIN rail. 2. Snap the component on to the DIN rail. Make sure that the mounting slides at the rear latch into place. 3.
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Additional System Components 3.3 Terminal Module 31 (TM31) 3.3.6 Electrical connection Shield contact for components from Weidmüller Figure 3-12 Shield contacts Company internet addresses: Weidmüller: http://www.weidmueller.com Equipment Manual Control Units and Additional System Components 3-27 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
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Additional System Components 3.3 Terminal Module 31 (TM31) Connector codes To ensure that identical connectors are assigned correctly on the TM31, the connecters are encoded as shown in the following diagram. Connector coding Figure 3-13 Connector codes of the TM31 The bending radii of the cables must be taken into account (see description of MOTION- CONNECT).
Additional System Components 3.4 CX32 3.3.7 Technical specifications Table 3-22 Technical specifications Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ or digital outputs) Power loss <10 Max. ambient temperature up to an altitude of 2000 m °...
Additional System Components 3.4 CX32 3.4.3 Interface description 3.4.3.1 Overview Figure 3-14 Interface description of the CX32 (covers removed) Equipment Manual Control Units and Additional System Components 3-30 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.4 CX32 3.4.3.2 Connection example Figure 3-15 CX32 connection example Equipment Manual Control Units and Additional System Components 3-31 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.4 CX32 3.4.3.3 DRIVE-CLiQ interface X100 - X103 Table 3-23 DRIVE-CLiQ interface X100-X103 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Additional System Components 3.4 CX32 3.4.3.4 X122: Digital inputs/outputs Table 3-24 Terminal block X122 Terminal Name Technical specifications DI 0 Voltage: -3 V to 30 V Typical current consumption: 10 mA at 24 V DC DI 1 Isolation: The reference potential is terminal M1 DI 2 Level (incl.
Additional System Components 3.4 CX32 3.4.3.5 Electronics power supply X124 Table 3-25 Terminal block X124 Terminal Function Technical specifications Electronics power supply Voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: max. 0.8 A (without load) Max. current via jumper in connector: Electronic ground 20 A at 55°...
CU_LINK not ready for operation (e.g. after power ON) Cause and rectification of faults The following reference contains information about the cause and rectification of faults: Reference: /IH1/ SINAMICS S120 Commissioning Manual RESET button The RESET button is on the front of the device under the cover.
Additional System Components 3.4 CX32 3.4.4 Dimension drawing Figure 3-16 Dimension drawing of CX32 Equipment Manual Control Units and Additional System Components 3-36 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.4 CX32 3.4.5 Installation Mounting the CX32 directly on a Line Module booksize Figure 3-17 Mounting the CX32 directly on a Line Module booksize Equipment Manual Control Units and Additional System Components 3-37 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.4 CX32 Mounting the CX32 on an additional CX32 Table 3-27 Mounting the CX32 on an additional CX32 Open the cover. Unscrew the screw. The bracket must be moved so that the pin is in the opening of the bracket. Secure the screw.
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Additional System Components 3.4 CX32 Installing the CX32 directly on a mounting surface Figure 3-18 Installing the CX32 directly on a mounting surface Equipment Manual Control Units and Additional System Components 3-39 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
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Additional System Components 3.4 CX32 Installing the CX32 on a mounting surface using spacer elements To provide the correct mounting depth for a booksize line-up with internal air cooling, spacer elements are available using order No.: 6SL3064-1BB00-0AA0. Figure 3-19 Installing the CX32 on a mounting surface using spacer elements Equipment Manual Control Units and Additional System Components 3-40 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
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Additional System Components 3.4 CX32 Removing/opening the cover of the CX32 Figure 3-20 Removing/opening the cover of the CX32 Equipment Manual Control Units and Additional System Components 3-41 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Additional System Components 3.4 CX32 3.4.6 Technical specifications Table 3-28 Technical specifications Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ or digital outputs) Max. ambient temperature up to an altitude of 2000 m ° C Note: As of an altitude of 2000 m, the max.
DRIVE-CLiQ. The sensor system can only be connected to SINAMICS S120 via DRIVE-CLiQ, whereby motor sensors are connected to the associated Motor Module, while external sensors are connected to the Control Unit. In conjunction with motor sensors, the motor temperature can also be evaluated using Sensor Modules.
Encoder System Connection 4.2 Overview of Sensor Modules Overview of Sensor Modules 4.2.1 Description SMC10 SMC20 SMC30 Figure 4-1 Sensor Modules Connectable sensor systems Table 4-1 Connectable sensor systems Measuring systems SMC10 SMC20 SMC30 Resolver Incremental encoder sin/cos (1Vpp) Absolute encoder EnDat Incremental encoder TTL/HTL Temperature evaluation Equipment Manual Control Units and Additional System Components...
Encoder System Connection 4.3 Sensor Module Cabinet 10 (SMC10) 4.2.2 Sensor connection example Figure 4-2 Sensor connection Sensor Module Cabinet 10 (SMC10) 4.3.1 Description The SMC10 evaluates encoder signals and transmits the speed, actual position value, rotor position and, if necessary, the motor temperature via DRIVE-CLiQ to the Control Unit. The SMC10 is used to evaluate sensor signals from resolvers.
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Encoder System Connection 4.3 Sensor Module Cabinet 10 (SMC10) The minimum permissible impedances of the resolver to be connected are shown in the following diagram: Figure 4-3 Connectable impedances Note If no XL is specified in the data sheet for the resolver, XL is calculated as follows: 2*π*f*L. If the frequency of the current controller is not known, f can be 5000Hz.
Encoder System Connection 4.3 Sensor Module Cabinet 10 (SMC10) 4.3.2 Safety information Caution The 50 mm clearances above and below the components must be observed. Notice Only measuring systems in which the measuring system power supply is not grounded may be connected.
Encoder System Connection 4.3 Sensor Module Cabinet 10 (SMC10) 4.3.3.2 DRIVE-CLiQ interface X500 Table 4-3 DRIVE-CLiQ interface X500 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use Reserved, do not use...
Encoder System Connection 4.3 Sensor Module Cabinet 10 (SMC10) 4.3.3.3 X520 sensor system Table 4-4 Sensor interface X520 Signal name Technical specifications Reserved, do not use Reserved, do not use A (sin+) Incremental signal A A* (sin-) Inverted incremental signal A Ground Ground (for internal shield) B (cos+)
Encoder System Connection 4.3 Sensor Module Cabinet 10 (SMC10) 4.3.3.4 Electronics power supply X524 Table 4-5 Terminal block X524 Terminal Function Technical specifications Electronics power supply Voltage: 24 V (20.4 V – 28.8 V) Current consumption: max. 0.3 A Reserved, do not use Maximum current via jumper in connector: 20 A at 55°...
Encoder System Connection 4.3 Sensor Module Cabinet 10 (SMC10) 4.3.4 Dimension drawing Figure 4-5 Dimension drawing of the SMC10 Equipment Manual Control Units and Additional System Components 4-10 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Encoder System Connection 4.3 Sensor Module Cabinet 10 (SMC10) 4.3.5 Installation Installation 1. Place the component on the DIN rail. 2. Snap the component on to the DIN rail. Make sure that the mounting slides at the rear latch into place. 3.
Encoder System Connection 4.4 Sensor Module Cabinet 20 (SMC20) 4.3.6 Technical specifications Table 4-7 Technical specifications Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current max. 0.3 Max. ambient temperature up to an altitude of 2000 m °...
Encoder System Connection 4.4 Sensor Module Cabinet 20 (SMC20) 4.4.3.2 DRIVE-CLiQ interface X500 Table 4-8 DRIVE-CLiQ interface X500 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use Reserved, do not use...
Encoder System Connection 4.4 Sensor Module Cabinet 20 (SMC20) 4.4.3.3 X520 sensor system Table 4-9 Sensor interface X520 Signal name Technical specifications P encoder Sensor power supply M encoder Ground for sensor power supply Incremental signal A Inverted incremental signal A Ground Ground (for internal shield) Incremental signal B...
Encoder System Connection 4.4 Sensor Module Cabinet 20 (SMC20) 4.4.3.4 Electronics power supply X524 Table 4-10 Terminal block X524 Terminal Function Technical specifications Electronics power supply Voltage: 24 V (20.4 V – 28.8 V) Current consumption: max. 0.4 A Reserved, do not use Maximum current via jumper in Electronic ground connector: 20 A at 55°...
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Encoder System Connection 4.4 Sensor Module Cabinet 20 (SMC20) 4.4.4 Dimension drawing Figure 4-8 Dimension drawing of the SMC20 Equipment Manual Control Units and Additional System Components 4-17 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Encoder System Connection 4.4 Sensor Module Cabinet 20 (SMC20) 4.4.5 Installation Installation 1. Place the component on the DIN rail. 2. Snap the component on to the DIN rail. Make sure that the mounting slides at the rear latch into place. 3.
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.4.6 Technical specifications Table 4-12 Technical specifications Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current Max. 0.4 Power loss <10 Max. ambient temperature up to an altitude of 2000 m °...
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Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) For TTL sensors with 5 V supply on X521/X531, the cable lengths (for 0.5 mm cable cross- sections) depend on the sensor current: 0.05 0.15 0.25 0.35 Sensor current consumption [A] Figure 4-10 Cable length as a function of the sensor current consumption Equipment Manual Control Units and Additional System Components...
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.5.2 Safety information Danger The 50 mm clearances above and below the components must be observed. Notice Only one measuring system can be connected to each Sensor Module. Only measuring systems in which the measuring system power supply is not grounded may be connected.
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.5.3.2 DRIVE-CLiQ interface X500 Table 4-15 DRIVE-CLiQ interface X500 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use Reserved, do not use...
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.5.3.3 X520 sensor connection 1 TTL with open-circuit monitoring Table 4-16 Sensor connection X520 Signal name Technical specifications Reserved, do not use Reserved, do not use Reserved, do not use P_Encoder 5 V / 24 V Sensor power supply P_Encoder 5 V / 24 V P_Sense...
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.5.3.4 X521 sensor connection 2 HTL/TTL without open-circuit monitoring Table 4-17 Sensor connection X521 Name Technical specifications Incremental signal A Inverted incremental signal A Incremental signal B Inverted incremental signal B Reference signal R Reference signal R* CTRL...
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.5.3.6 Electronics power supply X524 Table 4-19 Terminal block X524 Terminal Function Technical specifications Electronics power supply Voltage: 24 V (20.4 V – 28.8 V) Current consumption: max. 0.6 A Reserved, do not use Max.
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.5.4 Dimension drawing Figure 4-12 Dimension drawing of the SMC30 Equipment Manual Control Units and Additional System Components 4-27 Equipment Manual, (GH1), 12/2004 Edition, 6SL3097-2AH00-0BP1...
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.5.5 Installation Installation 1. Place the component on the DIN rail. 2. Snap the component on to the DIN rail. Make sure that the mounting slides at the rear latch into place. 3.
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) 4.5.6 Electrical connection Shield contacts are only required if the system is connected to X521/X531. Shield contact for the SMC30 from Weidmüller Figure 4-14 Shield contacts for the SMC30 Weidmüller: The bending radii of the cables must be taken into account (see description of MOTION-CONNECT).
Encoder System Connection 4.5 Sensor Module Cabinet 30 (SMC30) Table 4-21 Properties of the connectable pulse encoders Parameter Name Unit Min. Max . Code signals (TTL) To EIA standard RS-422 Signal level high (HTL unipolar) Signal level low (HTL unipolar) Signal level high (HTL bipolar) Signal level low...
Electromagnetic Compatibility (EMC) General The SINAMICS S components are designed in accordance with degree of protection IP20 to EN 60529 and as open-type devices to UL 50. This ensures protection against electric shocks. To ensure protection against mechanical stress and climatic conditions too, the components should only be operated in housing/cabinets/rooms that fulfill at least degree of protection IP54 and, as enclosure types, are designed to UL 50.
• Operation in TN systems with SINAMICS line filters • Observance of information about cable shielding and equipotential bonding • The recommended Siemens power and signal cables must be used. • Only Siemens cables must be used for DRIVE-CliQ connections.
Electromagnetic Compatibility (EMC) 5.3 Directives and standards Table 5-2 Standards Standard Description EN 292–1 Safety of machinery General principles for design Part 1: Basic terminology, methodology EN 292–2 Safety of machinery General principles for design Part 2: General requirements EN 954–1 Safety of machinery General principles for design Part 1: Safety-related parts of control systems...
Spring-Loaded Terminals/Screw Terminals Connectable conductor cross-sections of spring-loaded terminals Table A-1 Spring-loaded terminals Spring-loaded terminal type Connectable conductor Flexible 0.14 mm to 1.5 mm cross-sections With wire end ferrule, without plastic sleeve 0.25 mm to 1.5 mm With wire end ferrule, with plastic sleeve 0.25 mm to 0.5 mm Insulation stripping length...
Spring-Loaded Terminals/Screw Terminals Connectable conductor cross-sections of screw terminals Table A-2 Screw terminals Screw terminal type Connectable conductor Flexible 0.14 mm to 1.5 mm cross-sections With wire end ferrule, without plastic sleeve 0.25 mm to 1.5 mm With wire end ferrule, with plastic sleeve 0.25 mm to 0.5 mm Insulation stripping length...
Abbreviations Table B-1 Abbreviations Abbreviation German English A... Warnung Alarm Wechselstrom Alternating Current Analog-Digital-Konverter Analog Digital Converter Analogeingang Analog Input Analogausgang Analog Output Advanced Operator Panel Advanced Operator Panel ASCII Amerikanische Code-Norm für den American Standard Code for Information Interchange Informationsaustausch Betriebsbedingung Operating Condition...
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Abbreviations Abbreviation German English Digital-Analog-Konverter Digital Analog Converter Gleichstrom Direct Current Gleichstrom negativ Direct current negative Gleichstrom positiv Direct current positive Antriebsdatensatz Drive Data Set Digitaleingang Digital Input DI/DO Digitaleingang/-ausgang bidirektional Bidirectional Digital Input/Output DRIVE-CLiQ Module Cabinet (Hub) DRIVE-CLiQ Module Cabinet (Hub) Digitalausgang Digital Output Antriebsobjekt...
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Abbreviations Abbreviation German English Mensch-Maschine-Schnittstelle Human Machine Interface Logik mit hoher Störschwelle High Threshold-Logic Hardware Hardware i. V. in Vorbereitung: diese Eigenschaft steht zur in preparation: this feature is currently not available Zeit nicht zur Verfügung Eingang/Ausgang Input/Output Inbetriebnahme Commissioning Identifizierung Identifier Internationale Norm in der Elektrotechnik...
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Abbreviations Original Equipment Manufacturer Original Equipment Manufacturer Busstecker für Lichtleiter Optical Link Plug Option Module Interface Option Module Interface p... Einstellparameter Adjustable parameter PcCtrl Steuerungshoheit Master Control Leistungsteildatensatz Power Module Data Set Schutzerde Protective Earth PELV Schutzkleinspannung Protective Extra Low Voltage Programmiergerät Programming terminal Proportional Integral...
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Abbreviations Sicherheitsintegritätsgrad Safety Integrity Level Smart Line Module Smart Line Module SLVC Geberlose Vektorregelung Sensorless Vector Control Sensor Module Sensor Module Sensor Module Cabinet Sensor Module Cabinet Sollwertkanal Setpoint Channel Speicherprogrammierbare Steuerung Programmable Logic Controller (PLC) PROFIBUS Steuerwort PROFIBUS Control Word Terminal Board Terminal Board Totally Integrated Automation...
/D11/ SINAMICS G130 Drive Converter Chassis Units, SINAMICS G150 Drive Converter Cabinet Units Order no.: E86060-K5511-A101-A2-7600, 04.2004 Edition /D21.1/ SINAMICS S120 Vector Control Drive System This catalog is only available in PDF format., 12.2004 Edition /D21.2/ SINAMICS S120 Servo Control Drive System Order no.: E86060-K5521-A121-A1-7600, 04.2004 Edition...
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Order no.: On request, 12.2004 Edition /BA3/ SINAMICS S150 Operating Manual Order no.: On request, 12.2004 Edition /GH1/ SINAMICS S120 Equipment Manual for Control Units and Additional System Components Order no.: 6SL3097-2AH00-0BP1, 12.2004 Edition /GH2/ SINAMICS S120 Equipment Manual for Booksize Power Sections Order no: 6SL3097-2AC00-0BP1, 12.2004 Edition...
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References Further Supplementary Documentation 1 Drive ES Basic V5.1 Function Description Engineering System for Drives from the SIEMENS A&D Product Range Order no.: 6SW1700-0JA00-0BA0, 08.2001 Edition 2 SIMOTION Engineering System Handhabung Order no.: 6AU1900-1AB31-0BA0, 01.2004 Edition /PJAL/ SIMODRIVE, SIMOVERT MASTERDRIVES, SINAMICS...
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Order no. 2.112 Version 1.0 Documentation for Safety Equipment Note For more information about technical documentation for Safety Integrated, visit the following address: http://www.siemens.de/safety The following list contains some of the safety-related documentation available. /LVP/ Low-Voltage Switchgear Catalog Order no.: E8606-K1002-P101-A5, 2005 Edition...
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Index Technical specifications Cabinet-Mounted Sensor Module (SMC10), 4-11 Cabinet-Mounted Sensor Module 30 (SMC30), 4-29 Communication Board CAN (CBC10), 3-6 Control Unit 320 (CU320), 2-22 Controller extension 32, 3-41 Terminal Board 30 (TB30), 3-13 Terminal Module 31 (TM31), 3-28 The communication board CAN 10 (CBC10), 3-1 The Control Unit 320 (CU320), 2-3 The Terminal Board 30 (TB30), 3-6 The Terminal Module 31 (TM31), 3-14...
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Overview of SINAMICS Documentation (12.2004) General Documentation/Catalogs SINAMICS SINAMICS SINAMICS SINAMICS SINAMICS G110 G130/G150 S120 S120 S150 D 21.1 D 21.2 D 11.1 D 21.3 Vector Control Servo Control Converter 0.12- - 3 kW Converter 75- - 800 kW Vector Control Drive System Drive System Chassis Units...