Siemens Simatic S7-1500 Manual
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Siemens Simatic S7-1500 Manual

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  • Page 2 ___________________ CPU 1516-3 PN/DP Preface (6ES7516-3AN01-0AB0) ___________________ Documentation guide ___________________ SIMATIC Product overview ___________________ Connecting up S7-1500 CPU 1516-3 PN/DP Interrupts, error messages, ___________ diagnostics and system (6ES7516-3AN01-0AB0) alarms ___________________ Manual Technical specifications ___________________ Dimensional drawing 09/2016 A5E03461313-AD...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Preface

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
  • Page 5 This information is provided by the Siemens Industry Online Support in the Internet (http://www.siemens.com/automation/service&support). Industry Mall The Industry Mall is the catalog and order system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power (TIP).

  • Page 6: Table Of Contents

    Table of contents Preface ..............................4 Documentation guide ..........................7 Product overview ..........................11 New functions in firmware version V2.0 ................. 11 Applications of the S7-1500 CPU ..................13 How it works ........................... 18 Properties ..........................19 Operating and display elements .................... 24 2.5.1 Front view of the module with closed front panel ..............

  • Page 7: Documentation Guide

    Documentation guide The documentation for the SIMATIC S7-1500 automation system, the CPU 1516pro-2 PN based on SIMATIC S7-1500 and the SIMATIC ET 200MP distributed I/O system is arranged into three areas. This arrangement enables you to access the specific content you require.
  • Page 8 You can download the product information free of charge from the Internet (https://support.industry.siemens.com/cs/us/en/view/68052815). Manual Collection S7-1500/ET 200MP The Manual Collection contains the complete documentation on the SIMATIC S7-1500 automation system and the ET 200MP distributed I/O system gathered together in one file. You can find the Manual Collection on the Internet (https://support.industry.siemens.com/cs/ww/en/view/86140384).
  • Page 9 ● Manuals, characteristics, operating manuals, certificates ● Product master data You can find "mySupport" - CAx data on the Internet (http://support.industry.siemens.com/my/ww/en/CAxOnline). Application examples The application examples support you with various tools and examples for solving your automation tasks. Solutions are shown in interplay with multiple components in the system - separated from the focus on individual products.
  • Page 10 You can find the SIMATIC Automation Tool on the Internet (https://support.industry.siemens.com/cs/ww/en/view/98161300). PRONETA With SIEMENS PRONETA (PROFINET network analysis), you analyze the PROFINET network during commissioning. PRONETA features two core functions: ● The topology overview independently scans PROFINET and all connected components.

  • Page 11: Product Overview

    (ERP, asset thentication of the user. systems) OPC UA servers provide a large amount of data: To Siemens controllers with controllers • Values of PLC tags that clients can access • from other manufacturers Data types of these PLC tags •...
  • Page 12 Product overview 2.1 New functions in firmware version V2.0 New functions Applications Customer benefits Display and Web server Backing up and re- You can back up and restore the CPU configu- You can make a backup copy of an operational storing via the display ration to/from the SIMATIC memory card with- project without STEP 7.

  • Page 13: Applications Of The S7-1500 Cpu

    2.2 Applications of the S7-1500 CPU Applications of the S7-1500 CPU Area of application SIMATIC S7-1500 is the modular control system for a wide variety of automation applications in discrete automation. The modular and fanless design, simple implementation of distributed structures, and user- friendly operation make SIMATIC S7-1500 the economic and convenient solution for a variety of tasks.
  • Page 14 Product overview 2.2 Applications of the S7-1500 CPU Performance segments of the standard, compact, fail-safe and technology CPUs The CPUs can be used for smaller and mid-range applications, as well as for the high-end range of machine and plant automation. Table 2- 2 Standard CPUs Performance segment...
  • Page 15 Product overview 2.2 Applications of the S7-1500 CPU Table 2- 4 Fail-safe CPUs Performance segment PROFIBUS PROFINET PROFINET PROFINET Work Processing interfaces IO RT/IRT IO RT basic func- memory time for bit interfaces interface tionality operations CPU 1511F-1 Fail-safe CPU for small to 1.23 MB 60 ns mid-range applications...
  • Page 16 • Integrated technological functions The CPUs of the SIMATIC S7-1500 support motion control functions. STEP 7 offers blocks standardized according to PLCopen for configuring and connecting a drive to the CPU. Motion Control supports speed-controlled, positioning and synchronous axes (synchronizing without specification of the synchronous position) as well as external encoders, cams, cam tracks and measuring inputs.
  • Page 17 DIN rail is implemented in the rail of the S7-1500. The CPUs of the SIMATIC S7-1500 product series can be expanded centrally and in a modular fashion with signal modules. Space-saving expansion enables flexible adaptation to each application.

  • Page 18: How It Works

    Product overview 2.3 How it works System diagnostics and alarms Integrated system diagnostics is activated by default for the CPUs. The different types of diagnostics are configured instead of programmed. System diagnostics information is shown uniformly and in plain text on the display of the CPU, in STEP 7, on the HMI and on the Web server, even for alarms related to drives.

  • Page 19: Properties

    Product overview 2.4 Properties Properties Article number 6ES7516-3AN01-0AB0 View of the module The following figure shows the CPU 1516-3 PN/DP. Figure 2-1 CPU 1516-3 PN/DP Note Protective film Note that a protective film is attached to the display of the CPU when shipped from the factory.
  • Page 20 If you configure PROFINET IO communication at the CPU (as of FW version V2.0) on the 2nd PROFINET interface (X2 P1) (operation as IO controller or IO device), additional system load occurs. You can find additional information in the Cycle and Response Times (http://support.automation.siemens.com/WW/view/en/59191792) Function Manual. Note IP subnets The IP subnets of the two interfaces must be different.
  • Page 21 Product overview 2.4 Properties ● Integrated Web server: A Web server is integrated in the CPU. You can read out the following information with the Web server: – Start page with general CPU information – Identification information – Contents of the diagnostics buffer –...
  • Page 22 You can find a detailed description of the use of Motion Control and its configuration in the S7-1500 Motion Control (http://support.automation.siemens.com/WW/view/en/109739589) function manual. You can also use the TIA Selection Tool (http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool) or the SIZER (http://w3.siemens.com/mcms/mc-solutions/en/engineering-software/drive-design-tool- sizer/Pages/drive-design-tool-sizer.aspx) to create or configure axes. – Integrated closed-loop control functionality...
  • Page 23 ● Additional functions: – PROFIenergy You can find information on the topic of "PROFIenergy" in the PROFINET function manual (https://support.industry.siemens.com/cs/ww/en/view/49948856) and in the PROFINET specification on the Internet (http://www.profibus.com). – Shared device You can find information on the topic of "Shared device" in the PROFINET function manual (https://support.industry.siemens.com/cs/ww/en/view/49948856).

  • Page 24: Operating And Display Elements

    Product overview 2.5 Operating and display elements Operating and display elements 2.5.1 Front view of the module with closed front panel The following figure shows the front view of the CPU 1516-3 PN/DP. ① LEDs for the current operating mode and diagnostics status of the CPU ②...
  • Page 25 S7-1500/ET 200MP (http://support.automation.siemens.com/WW/view/en/59191792) system manual. Reference You will find detailed information on the individual display options, a training course and a simulation of the available menu commands in the SIMATIC S7-1500 Display Simulator (http://www.automation.siemens.com/salesmaterial-as/interactive-manuals/getting- started_simatic-s7-1500/disp_tool/start_en.html). CPU 1516-3 PN/DP (6ES7516-3AN01-0AB0)

  • Page 26: Front View Of The Module Without Front Panel

    Product overview 2.5 Operating and display elements 2.5.2 Front view of the module without front panel The following figure shows the operator controls and connection elements of the CPU 1516-3 PN/DP. ① LEDs for the current operating mode and diagnostic status of the CPU ②...

  • Page 27: Rear View Of The Module

    Product overview 2.6 Mode selector switch 2.5.3 Rear view of the module The following figure shows the connection elements on the rear of the CPU 1516-3 PN/DP. ① Shield contact surfaces ② Plug-in connection for power supply ③ Plug-in connection for backplane bus ④...

  • Page 28: Connecting Up

    Connecting up This section provides information on the terminal assignment of the individual interfaces and the block diagram of the CPU 1516-3 PN/DP. 24 V DC supply voltage (X80) The connector for the power supply is plugged in when the CPU ships from the factory. The following table shows the pin assignment for a 24 V DC power supply.
  • Page 29 Connecting up PROFINET interface X1 with 2-port switch (X1 P1 R and X1 P2 R) The assignment corresponds to the Ethernet standard for an RJ45 plug. ● When autonegotiation is deactivated, the RJ45 socket is allocated as a switch (MDI-X). ●...
  • Page 30 You can find additional information on the topics of "Connecting the CPU" and "Accessories/spare parts" in the S7-1500, ET 200MP (http://support.automation.siemens.com/WW/view/en/59191792) system manual. Assignment of the MAC addresses CPU 1516-3 PN/DP has two PROFINET interfaces, with the first interface having two ports.
  • Page 31 Connecting up Block diagram The following figure shows the block diagram of the CPU 1516-3 PN/DP. ① Display PN X1 P1 R PROFINET interface X1 Port 1 ② RUN/STOP/MRES mode selector PN X1 P2 R PROFINET interface X1 Port 2 ③...

  • Page 32: Interrupts, Error Messages, Diagnostics And System Alarms

    The status and error displays of the CPU 1516-3 PN/DP are described below. You will find additional information on "Interrupts" in the STEP 7 online help. You can find additional information on the topics of "Diagnostics" and "System alarms" in the Diagnostics (http://support.automation.siemens.com/WW/view/en/59192926) function manual. Status and error display of the CPU LED display The figure below shows the CPU 1516-3 PN/DP LEDs.
  • Page 33 Interrupts, error messages, diagnostics and system alarms 4.1 Status and error display of the CPU Meaning of the RUN/STOP, ERROR and MAINT LEDs The CPU 1516-3 PN/DP has three LEDs to signal the current operating status and diagnostics status. The following table shows the meaning of the various combinations of colors for the RUN/STOP, ERROR and MAINT LEDs.
  • Page 34 Interrupts, error messages, diagnostics and system alarms 4.1 Status and error display of the CPU Meaning of LINK RX/TX LED Each port has a LINK RX/TX LED. The table below shows the various "LED scenarios" of ports for the CPU 1516-3 PN/DP. Table 4- 2 Meaning of the LEDs LINK TX/RX LED...

  • Page 35: Technical Specifications

    Technical specifications 6ES7516-3AN01-0AB0 General information Product type designation CPU 1516-3 PN/DP Hardware function version FS03 Firmware version V2.0 Engineering with STEP 7 TIA Portal can be configured/integrated as of version Configuration control Via data record Display Screen diagonal (cm) 6.1 cm Operator controls Number of buttons Mode selector...
  • Page 36 Technical specifications 6ES7516-3AN01-0AB0 Load memory Plug-in (SIMATIC memory card), max. 32 GB Buffering Maintenance-free CPU processing times For bit operations, typ. 10 ns For word operations, typ. 12 ns For fixed-point arithmetic, typ. 16 ns For floating-point arithmetic, typ. 64 ns CPU blocks Number of elements (total) 6000;...
  • Page 37 Technical specifications 6ES7516-3AN01-0AB0 IEC counters Quantity Unlimited (limited only by work memory) Retentivity Adjustable • S7 timers Quantity 2048 Retentivity Adjustable • IEC timers Quantity Unlimited (limited only by work memory) Retentivity Adjustable • Data areas and their retentivity Total retentive data area (including timers, coun- 512 KB;...
  • Page 38 Technical specifications 6ES7516-3AN01-0AB0 Hardware configuration Number of distributed IO systems 64; a distributed IO system is understood to mean the integration of distributed I/O via PROFINET or PROFIBUS communication mod- ules as well as the connection of I/O via AS-i master modules or links (e.g.
  • Page 39 Technical specifications 6ES7516-3AN01-0AB0 PROFINET IO controller Services PG/OP communication • S7 routing • Isochronous mode • Open IE communication • • Yes; as MRP redundancy manager and/or MRP • client; max. number of devices in the ring: 50 Yes; requirement: IRT MRPD •...
  • Page 40 Technical specifications 6ES7516-3AN01-0AB0 Update time with RT 250 µs to 128 ms for send clock of 250 µs • 500 µs to 256 ms With send clock of 500 µs • 1 ms to 512 ms With send clock of 1 ms •...
  • Page 41 Technical specifications 6ES7516-3AN01-0AB0 PROFINET IO controller Services PG/OP communication • S7 routing • Isochronous mode • Open IE communication • • • MRPD • PROFIenergy • Prioritized startup • 32; in total, max. 1 000 distributed I/O devices Number of connectable IO devices, max. •...
  • Page 42 Technical specifications 6ES7516-3AN01-0AB0 3rd interface Interface hardware Number of ports RS 485 Yes; X3 Protocols PROFIBUS DP master PROFIBUS DP slave SIMATIC communication Interface hardware RJ45 (Ethernet) 100 Mbps Autonegotiation Autocrossing Industrial Ethernet status LED RS 485 Transmission rate, max. 12 Mbps Protocols Number of connections...
  • Page 43 Technical specifications 6ES7516-3AN01-0AB0 Web server HTTP Yes; standard and user-defined sites HTTPS Yes; standard and user-defined sites PROFIBUS DP master Number of connections, max. 48; for the integrated PROFIBUS DP interface Services PG/OP communication • S7 routing • Data record routing •...
  • Page 44 Technical specifications 6ES7516-3AN01-0AB0 Test/commissioning functions Joint commissioning (Team Engineering) Yes; parallel online access possible for up to 8 engineering systems Status block Yes; up to 8 simultaneously (in total over all ES clients) Single-step Status/modify Status/modify tag Tags Inputs/outputs, bit memory, DB, peripheral in- puts/outputs, timers, counters Number of tags, max.
  • Page 45 Technical specifications 6ES7516-3AN01-0AB0 Controller Yes; universal PID controller with integrated op- PID_Compact • timization Yes; PID controller with integrated optimization PID_3Step • for valves Yes; PID controller with integrated optimization PID temp • for temperature Counting and measuring High-speed counter •...
  • Page 46 Weight, approx. 845 g General technical specifications You can find information on the general technical specifications, such as standards and approvals, electromagnetic compatibility, protection class, etc., in the S7-1500, ET 200MP (http://support.automation.siemens.com/WW/view/en/59191792) system manual. CPU 1516-3 PN/DP (6ES7516-3AN01-0AB0) Manual, 09/2016, A5E03461313-AD...

  • Page 47: Dimensional Drawing

    Dimensional drawing The dimensional drawing of the module on the mounting rail, as well as a dimensional drawing with open front cover, are provided in this section. Always observe the specified dimensions for installation in cabinets, control rooms, etc. Dimensional drawings for CPU 1516-3 PN/DP Figure A-1 Dimensional drawing of CPU 1516-3 PN/DP, front and side views Figure A-2...

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