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Emerson Oxymitter 5000 Instruction Manual

Oxygen transmitter
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Instruction Manual
IM-106-350, Rev 2.2
July 2008
Oxymitter 5000
Oxygen Transmitter
http://www.raihome.com
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Summary of Contents for Emerson Oxymitter 5000

  • Page 1 Instruction Manual IM-106-350, Rev 2.2 July 2008 Oxymitter 5000 Oxygen Transmitter http://www.raihome.com...
  • Page 3 Page 1-2 Updated Figure 1-1, Typical System Package to show SPS 4001B and remote electronics. Page 1-5 Updated Figure 1-2, Oxymitter 5000 AutoCalibration System Options to show the SPS 4001B. Page 1-6 Added Figure 1-3, Membrane Keypad and Figure 1-4, Local Operator Interface (LOI).
  • Page 4 Page 8-8 thru 8-21 Updated procedural steps throughout section. Page 8-9 Removed Figure 4-4, Terminal Block from Rev 1.6. Updated Figure 8-3, Oxymitter 5000 with Integral Electronics - Exploded View, to show the LOI module and Window Cover. Page 8-10 Added Figure 8-4, Oxymitter 5000 with Remote Electronics - Exploded View.
  • Page 5 HIGHLIGHTS OF CHANGES (CONTINUED) Effective January, 2007 Rev 2.1 Page Summary General Revised reference air specifications to read 1 l/min (2 scfh) throughout the manual. Page 7-1 thru 7-6 Added section 7. Page 8-22 Added the paragraph and procedural steps after Heater Not Open, but Unable to Reach 736°C Setpoint.

  • Page 7: Table Of Contents

    System Features ........1-5 Handling the Oxymitter 5000 ......1-7 System Considerations .
  • Page 8 Oxymitter 5000 Repair........9-8...
  • Page 9 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Entire Probe Replacement (Excluding Probe Head)... 9-14 Heater Strut Replacement ......9-15 Cell Replacement .
  • Page 10 Instruction Manual IM-106-350, Rev. 2.2 Oxymitter 5000 July 2008 APPENDIX E Setpoint Selection and Limiting ......E-6 Filtering .

  • Page 11: Essential Instructions

    July 2008 Oxymitter Oxygen Transmitters READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these INSTRUCTIONS instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications.

  • Page 13: Section I

    Can You Use the Quick Start Guide? ....page viii Quick Start Guide for Oxymitter 5000 Systems ..page ix Quick Reference Guide Manual Calibration Instructions page x http://www.raihome.com...

  • Page 14: Preface

    July 2008 PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the Oxymitter 5000 Oxygen Transmitter. Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it.

  • Page 15: Oxymitter 5000 With Fieldbus Communications

    BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL OXYMITTER 5000 OXYGEN TRANSMITTER 1. What type of installation does your system require? Use the following drawings, Figure 1 and Figure 2, to identify which type of installation is required for your Oxymitter 5000 system.
  • Page 16 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 1. Installation Options - Oxymitter 5000 with Integral Electronics OXYMITTER 5000 Line Voltage Fieldbus Digital Signal Cal. Gas Instr. Air (Ref. Air) OXYMITTER 5000 WITH SPS 4001B Line Voltage Fieldbus Digital Signal...
  • Page 17 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 2. Installation Options - Oxymitter 5000 with Remote Electronics OXYMITTER 5000 Line Voltage Fieldbus Digital Signal Cal. Gas Instr. Air (Ref. Air) OXYMITTER 5000 WITH REMOTE ELECTRONICS AND SPS 4001B...

  • Page 18: Can You Use The Quick Start Guide

    CAN YOU USE THE Use this Quick Start Guide if... QUICK START GUIDE? 1. Your system requires an Oxymitter 5000 with or without the SPS 4001B OPTION. Installation options for the Oxymitter 5000 are shown in Figure 1. 2. Your system does NOT require an IMPS 4000 OPTION installation.

  • Page 19: Quick Start Guide For Oxymitter 5000 Systems

    5000 with Membrane Keypad, or "Oxymitter 5000 Configuration", in Section 4: Configuration of Oxymitter 5000 with LOI. 7. Apply power to the Oxymitter 5000; the cell heater will turn on. Allow approximately one half hour for the cell to heat to operating temperature.

  • Page 20: Quick Reference Guide Manual Calibration Instructions

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 3. Oxymitter 5000 without SPS 4001B Wiring Diagram Terminal AC Line Block Voltage Port AC Terminal Cover Line Voltage (85 to 264 VAC) Ground Lugs Logic I/O Fieldbus Digital –...
  • Page 21 In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Emerson Process Management’s field service throughout the U.S. and abroad. Phone: 1-800-654-RSMT (1-800-654-7768) Emerson Process Management may also be reached via the Internet through e-mail and the World Wide Web: e-mail: [email protected] World Wide Web: www.raihome.com...
  • Page 22 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008...

  • Page 23: Component Checklist

    Scope This Instruction Manual is designed to supply details needed to install, start up, operate, and maintain the Oxymitter 5000. Integral signal conditioning electronics outputs a digital FOUNDATION fieldbus signal representing an O value and provides a membrane keypad or fully functional Local Operator Interface (optional) for setup, calibration, and diagnostics.
  • Page 24 1. Instruction Manual 2. IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional) 3. Oxymitter 5000 with Integral Electronics 4. SPS 4001B Single Probe Autocalibration Sequencer (Optional) (Shown with reference air option) 5. Reference Air Set (used if SPS 4001B without reference air option or IMPS 4000 supplied) 6.

  • Page 25: Foundation Fieldbus Technology

    • Speed options for process control and manufacturing applications System Description The Oxymitter 5000 is designed to measure the net concentration of oxygen in an industrial combustion processes process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system.

  • Page 26: System Configuration

    System Configuration Oxymitter 5000 units are available in seven length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0,91 m), 6 ft (1,83 m), 9 ft (2,7 m), 12 ft (3,66 m), 15 ft (4,57 m), and 18 ft (5,49 m).

  • Page 27: System Features

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 1-2. Oxymitter 5000 AutoCalibration System Options OXYMITTER 5000 IMPS 4000 SPS 4001B (1 to 4 Probes) (1 Probe) System Features 1. The CALIBRATION RECOMMENDED feature detects when the sensing cell is likely out of limits. This may eliminate the need to calibrate on a "time since last cal"...
  • Page 28 4. An optional Local Operator Interface, Figure 1-4, allows continuous O display and full interface capability. 5. Field replaceable cell, heater, thermocouple, and diffusion element. 6. The Oxymitter 5000 is constructed of rugged 316 L stainless steel for all wetted parts.

  • Page 29: Handling The Oxymitter 5000

    It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage. The Oxymitter 5000 is designed for industrial applications. Treat each component of the system with care to avoid physical damage. Some probe components are made from ceramics, which are susceptible to shock when mishandled.
  • Page 30 Oxymitter 5000 July 2008 A source of instrument air is optional at the Oxymitter 5000 for reference air use. Since the unit is equipped with an in place calibration feature, provisions can be made to permanently connect calibration gas bottles to the Oxymitter 5000.

  • Page 31: Sps 4001B (Optional)

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 1-6. Typical System Installation - Oxymitter 5000 with Integral Electronics STANDARD Gases Duct Stack Oxymitter Adapter 5000 Plate Line Voltage Instrument Air Supply (Reference Air) Logic I/O Pressure Flowmeter Regulator...
  • Page 32 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 1-7. Typical System Installation - Oxymitter 5000 with Remote Electronics STANDARD Gases Duct Stack Oxymitter 5000 Adapter Plate Flowmeter Remote Instrument Electronics Air Supply (Reference Air) Pressure Regulator Logic I/O...

  • Page 33: Imps 4000 (Optional)

    (reference air) flowing to the Oxymitter 5000 is at a constant pressure [20 psi (138 kPa)]. The regulator also has a filter to remove particulates in the reference air and a drain valve to bleed the moisture that collects in the filter bowl.

  • Page 34: Probe Options

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 PROBE OPTIONS Diffusion Elements Ceramic Diffusion Assembly The ceramic diffusion assembly, Figure 1-8, is the traditional design for the probe. Used for over 25 years, the ceramic diffusion assembly provides a greater filter surface area.
  • Page 35 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Cup-Type Diffusion Assembly The cup-type diffusion assembly, Figure 1-10, is typically used in high temperature applications where frequent diffusion element plugging is a problem. It is available with either a 10 or 40 micron, sintered, Hastelloy element.
  • Page 36 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 1-11. Abrasive Shield Assembly 3.584 3.554 .45 min 6.00 VIEW B VIEW A 22.5 0.75 thru 4 pls, eq sp on 4.75 B.C. .745 Dia on a 7.50 Dia B.C. (ref) .755...

  • Page 37: Specifications

    Local Operator Interface -40° to 158°F (-40° to 70° C), [above 158°F (70° C) the infrared keypad will cease to function, but the Oxymitter 5000 will continue to operate properly.] Probe Lengths 18 in. (457 mm) 12 ft (3,66 m)
  • Page 38 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Oxymitter Specifications Signals Digital Output FOUNDATION fieldbus compatible Logic I/O Two-terminal logic contact configurable as either an alarm output or as a bi-directional calibration handshake signal to IMPS 4000 or SPS 4001B, self-powered (+5 V) in series with 340 ohms Conduit ports —...
  • Page 39 IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Table 1-1. Product Matrix OXT5A Oxymitter 5000 In Situ Oxygen Transmitter with FOUNDATION Fieldbus Communications Oxygen Transmitter - Instruction Book Code Sensing Probe Type ANSI (N. American Std.) Probe with Ceramic Diffuser ANSI Probe with Flame Arrestor and Ceramic Diffuser (General Purpose Only) ANSI Probe with Snubber Diffuser DIN (European Std.) Probe with Ceramic Diffuser...
  • Page 40 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Cont’d Code Operator Interface Membrane Keypad - Fieldbus, Blind Cover Membrane Keypad - Fieldbus, Window Cover Gas Fluorescent LOI, Fieldbus, English only, Window Cover Code Language English German French Spanish Italian...
  • Page 41 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Table 1-2. Calibration Components Part Number Description 1A99119G01 Two disposable calibration gas bottles - 0.4% and 8% O , balance nitrogen - 550 liters each* 1A99119G02 Two flow regulators for calibration gas bottles...
  • Page 42 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 1-20...
  • Page 43 Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death. The Oxymitter 5000 (OXT5A) can be installed in general purpose areas only. Do not install the OXT5A in hazardous areas. For hazardous areas use the OXT5C.

  • Page 44: Mechanical Installation

    INSTALLATION Selecting Location 1. The location of the Oxymitter 5000 in the stack or flue is most important for maximum accuracy in the oxygen analyzing process. The Oxymitter 5000 must be positioned so the gas it measures is representative of the process.
  • Page 45 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 2-1. Oxymitter 5000 Probe Installation...
  • Page 46 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 2-2. Oxymitter 5000 Remote Electronics Installation REMOTE ELECTRONICS REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER WITH LOI AND WINDOW COVER 2.44 (62,0) DIA. 2.21 (56,0) 6.48 7.47 (164,6) (189,8) 3.33...
  • Page 47 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 2-3. Oxymitter 5000 with Abrasive Shield...
  • Page 48 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 2-4. Oxymitter 5000 Adapter Plate Dimensions...
  • Page 49 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 2-5. Oxymitter 5000 Adapter Plate Installation INSTALLATION FOR METAL WALL INSTALLATION FOR MASONRY STACK OR DUCT CONSTRUCTION WALL STACK CONSTRUCTION 0.50 13 0.50 13 Bolt mounting plate to outside wall surface Field weld pipe 3.75 95...
  • Page 50 6. If the system has an abrasive shield, check the dust seal gaskets. The joints in the two gaskets must be staggered 180° . A lso, make sure the gaskets are in the hub grooves as the Oxymitter 5000 slides into the 15° forcing cone in the abrasive shield.
  • Page 51 NOTE If process temperatures will exceed 392°F (200° C), use anti-seize compound on stud threads to ease future removal of Oxymitter 5000. For ambient temperatures that will exceed 185° F (85° C), we reco mmend the remote mounted electronics option.

  • Page 52: Remote Electronics Installation

    IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Remote Electronics For an Oxymitter 5000 equipped with remote electronics, install the probe according to the instructions in "Probe Installation". Install the remote Installation electronics unit on a stand pipe or similar structure, Figure 2-2.

  • Page 53: Electrical Installation (With Integral Electronics)

    2. Connect Line Voltage. a. Connect the line, or L1 wire to the L1 terminal and the neutral, or L2 wire, to the N terminal (Figure 2-10). The Oxymitter 5000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz.
  • Page 54 IMPS 4000 or SPS 4001B. For more information, refer to "Calibration Handshake Signal" in Section 4: Configuration of Oxymitter 5000 with LOI, and either the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual or the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual.
  • Page 55 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 2-10. Electrical Installation - Oxymitter 5000 with Integral Electronics INTEGRAL ELECTRONICS WITHOUT SPS 4001B Calibration Handshake/ Fieldbus Digital Signal Logic I/O Line Voltage Logic I/O + Logic I/O – Fieldbus Digital Signal + –...

  • Page 56: Electrical Installation (With Remote Electronics)

    2. Connect Line Voltage. a. Connect the line, or L1 wire to the L1 terminal and the neutral, or L2 wire, to the N terminal (Figure 2-11). The Oxymitter 5000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz.
  • Page 57 IMPS 4000 or SPS 4001B. For more information, refer to "Calibration Handshake Signal" in Section 4: Configuration of Oxymitter 5000 with LOI, and either the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual or the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual.
  • Page 58 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 2-11. Electrical Installation - Oxymitter 5000 with Remote Electronics Type K Oxygen Thermocouple Signal Signal Heater Power (Below Cover) PROBE Terminal Block Ground REMOTE Lugs ELECTRONICS Calibration Fieldbus Digital Handshake/...

  • Page 59: Install Interconnecting Cable

    OXYMITTER 5000 INSTALLATION Reference Air Package After the Oxymitter 5000 is installed, connect the reference air set to the Oxymitter 5000. Refer to Figure 2-12. Instrument Air (Reference Air): 10 psig (68.95 kPag) minimum, 225 psig (1551.38 kPag) maximum at 1 l/min (2 scfh) maximum; less than 40 parts per million total hydrocarbons.
  • Page 60 10-225 psig Max Pressure Ref Air Set 0.250 or 6 mm O.D. Tubing 263C152G01 (Supplied by Customer) Schematic Hookup for Reference Air Supply on Oxymitter 5000 Probe Head. Figure 2-13. Oxymitter 5000 Gas Connections Calibration Gas Connections Rosemount Analytical Inc.

  • Page 61: Imps 4000 Connections

    Manual for wiring and pneumatic connection. CONNECTIONS NOTE: Upon completing installation, make sure that the Oxymitter 5000 is turned on and operating prior to firing up the combustion process. Damage can result from having a cold Oxymitter 5000 exposed to the process gases.
  • Page 62 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 2-20...

  • Page 63: Verify Installation

    Refer to Appendices C, D, and E for fieldbus information concerning the Hazardous Area Oxymitter 5000. Mechanical Installation Ensure the Oxymitter 5000 is installed correctly. See Section 2: Installation. Terminal Block Wiring 1. Remove cover (31) to expose terminal block (29).

  • Page 64: Logic I/O

    Located on the microprocessor board, the top board, is a switch that controls the simulate enable status of the Oxymitter 5000 (Figure 3-2). To allow the Oxymitter to be placed in simulation mode, place position two of SW2 in the ON position.
  • Page 65 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 3-2. Defaults - Oxymitter 5000 with Membrane Keypad Simulate Enable Not Used Not Used Not Used Not Used Not Used Not Used Default position (Ex-factory) HEATER T/C HEATER DIAGNOSTIC O2 CELL...

  • Page 66: Logic I/O

    RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B. *The default condition for an Oxymitter 5000 without an IMPS 4000 or SPS 4001B. **The default condition for an Oxymitter 5000 with an IMPS 4000 or SPS 4001B.

  • Page 67: Recommended Configuration

    Of the ten modes in Table 3-1, mode 0 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 5000 units without an IMPS 4000 or SPS 4001B. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.
  • Page 68 Note that calibrations can also be initiated via fieldbus, or from the keypad on the Oxymitter 5000. 2. IN CALIBRATION. One contact per probe provides notification to the control room that the "calibration recommended" diagnostic has initiated an automatic calibration through the SPS 4001B or IMPS 4000.
  • Page 69 Refer to Appendices C, D, and E for fieldbus information concerning the Hazardous Area Oxymitter 5000. Mechanical Installation Ensure the Oxymitter 5000 is installed correctly. See Section 2: Installation. Terminal Block Wiring 1. Remove cover (31) to expose terminal block (29).

  • Page 70: Oxymitter 5000 Configuration

    Located on the microprocessor board, the top board, is a switch that controls the simulate enable status of the Oxymitter 5000 (Figure 4-2). To access this switch, the LOI module must be removed. To allow the Oxymitter to be placed in simulation mode, place position two of SW2 in the ON position.
  • Page 71 Oxymitter 5000 and remove the LOI module. Attach alligator leads from a multimeter across TP5 and TP6. Install the LOI module and power up the Oxymitter 5000. Allow time for the cell to reach operating temperature. The calibration and process gases can now be...
  • Page 72 RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B. *The default condition for an Oxymitter 5000 without an IMPS 4000 or SPS 4001B. **The default condition for an Oxymitter 5000 with an IMPS 4000 or SPS 4001B.

  • Page 73: Recommended Configuration

    5000 with an IMPS 4000 or an SPS 4001B, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Oxymitter 5000 and the sequencer and to signal the sequencer when a CALIBRATION RECOMMENDED indication occurs.
  • Page 74 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008...

  • Page 75: Power Up

    Section 5 Startup and Operation of Oxymitter 5000 with Membrane Keypad Power Up ........page 5-1 Operation .

  • Page 76: Operation

    Ensure reference air, if used, is set to 1 l/min (2 scfh) OPERATION Overview Ensure the Oxymitter 5000 is at normal operation. The diagnostic LEDs will display the operating cycle. All other LEDs should be off (Figure 5-1). DIAGNOSTIC ALARM LEDs If there is an error in the system, one of these LEDs will flash various blink codes (Section 8: Troubleshooting).
  • Page 77 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 5-2. Calibration Keys Diagnostic LEDs Membrane Keys HEATER T/C HEATER DIAGNOSTIC 02 CELL ALARMS CALIBRATION CALIBRATION RECOMMENDED 02 CELL mV + 02 CELL mv - TEST POINTS HEATER T/C +...
  • Page 78 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008...

  • Page 79: Power Up

    LOI Installation ........page 6-9 Oxymitter 5000 Test Points ......page 6-10...
  • Page 80 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 6-1. Startup Display Ø.ØØ% warm up 367dgC Figure 6-2. O Concentration Display 2.59% normal...

  • Page 81: Start Up Oxymitter 5000 Calibration

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 6-3. LOI Features Touch Confirmation Selection Selection Arrow Arrow Display Window Selection Arrows START UP OXYMITTER Refer to Section 9: Maintenance and Service, for calibration instructions. 5000 CALIBRATION NAVIGATING THE...

  • Page 82: Loi Key Designations

    LOI MENU TREE This LOI menu for the Oxymitter 5000 is shown in Figure 6-4. This menu tree is specific to the Oxymitter 5000. The menu tree will assist in navigating the LOI.
  • Page 83 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 6-4. Menu Tree for Local Operator Interface on the Oxymitter 5000 (Sheet 1 of 2) O2 Temp _____dgC O2 Temp-MAX _____dgC Temperatures Board Temp _____dgC Board Temp-MAX _____dgC O2 Sensor...

  • Page 84: Oxymitter 5000 Setup At The Loi

    LOI. All other parameters are display only. OXYMITTER 5000 SETUP In setting up the Oxymitter 5000 from the LOI, it is best to start at the SYSTEM/Calibration Setup menu, Figure 6-4. AT THE LOI SYSTEM/Calibration Setup O2 Gas #1 - Enter the high or low cal gas value (the order is not important).
  • Page 85 IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 NOTE Emerson Process Management recommends 0.4% O and 8% O calibration gases. O2 Reset Values - Resets factory default values. O2 Cal Interval - If automatic calibration is selected, this selects the interval between calibrations.
  • Page 86 Reset Device - Device can be reset here as opposed to re-powering. Calibration parameters will be lost. SYSTEM/Software This is data regarding the Oxymitter 5000 software version, and errors that may have occurred. SENSOR DATA Displays information about the O...

  • Page 87: Loi Installation

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Temperatures O2 Temp - Indicates the thermocouple temperature at the sensing cell; this should always be 1357° F (736° C). O2 Temp Max - Maximum temperature the cell has seen. (Some process temperatures can exceed the 1357°...

  • Page 88: Oxymitter 5000 Test Points

    • TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxygen present. • TP3 and TP4 monitor the heater thermocouple. • TP5 and TP6 monitor the process gas or the calibration gas parameter. Figure 6-6. Oxymitter 5000 - Test Points 6-10...

  • Page 89: Overview

    The Handheld Communicator uses the supplied lead set to connect BLOCK CONNECTIONS to the terminal block while the Oxymitter 5000 uses the wires connected to the probe as shown in Figure 7-1. To interface the Handheld Communicator with a personal computer load the designated AMS software into the PC.

  • Page 90: Off-Line And On-Line Operations

    OPERATIONS Off-line operations are those in which the communicator is not connected to the Oxymitter 5000. Off-line operations can include interfacing the Handheld Communicator with a PC (refer to applicable Handheld documentation regarding Model 375/PC applications). In the on-line mode the communicator is connected to a fieldbus terminal block.

  • Page 91: Logic I/Oconfigurations

    RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B. *The default condition for an Oxymitter 5000 without an IMPS 4000 or SPS 4001B. **The default condition for an Oxymitter 5000 with an IMPS 4000 or SPS 4001B.

  • Page 92: Fieldbus Menu Tree

    IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 FIELDBUS MENU TREE This section consists of a menu tree for the fieldbus communicator. This menu is specific to Oxymitter 5000 applications. Figure 7-2. Fieldbus Menu Tree PROCESS* O2 Cell Temp: Value O2 T/C mV...

  • Page 93: Foundation Fieldbus O

    CAL METHOD 1. From the computer running the fieldbus control program, run the O Method. Failure to remove the Oxymitter 5000 from automatic control loops prior to performing this procedure may result in dangerous operating conditions. 2. In the first O CAL screen, a "Loop should be removed from automatic...
  • Page 94 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008...

  • Page 95: Overview

    Calibration Passes but Still Reads Incorrectly ..page 8-22 OVERVIEW While the Oxymitter 5000 electronics provides a significant number of diagnostic alarms to assist in troubleshooting potential problems, it is good to place these alarms in perspective with respect to the instrument's operating principles: When the Zirconium Oxide sensing cell is heated to its setpoint [1357°F...
  • Page 96 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 8-1. O Sensor mV Reading vs. % O at 1357° F (736°C) (Reference Air, 20.9% F (736 O Sensor Performance at 1357 0.01 Concentration O (%) EMF(mV) 7.25 16.1 18.4 21.1...

  • Page 97: General

    Electrical Noise The Oxymitter 5000 has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppression circuits are employed on all field terminations and main inputs. When fault finding, evaluate the electrical noise being generated in the immediate circuitry of a faulty system.

  • Page 98: Alarm Contacts

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 8-2. Diagnostic LEDs Diagnostic LEDs HEATER T/C HEATER DIAGNOSTIC ALARMS 02 CELL CALIBRATION CALIBRATION RECOMMENDED 02 CELL mV + 02 CELL mv - TEST HEATER T/C + POINTS HEATER T/C -...

  • Page 99: Identifying And Correcting Alarm Indications

    • One contact per IMPS 4000 for "high calibration gas flowing". IDENTIFYING AND For an Oxymitter 5000 with a membrane keypad, faults are indicated by four diagnostic, or unit, alarm LEDs. A pattern of repeating blinks define the CORRECTING ALARM problem.
  • Page 100 Alarms which are not self-clearing (Self-Clearing = NO) will require a reset. Perform the Reset Procedure in Section 3: Configuration of Oxymitter 5000 with Membrane Keypad to continue operation. **The CALIBRATION RECOMMENDED alarm flashes the Calibration Recommended LED on the operator's keypad.
  • Page 101 Figure 8-3 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and a Oxymitter 5000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the...
  • Page 102 Figure 8-4 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the...
  • Page 103 Fault 3, Reversed Thermocouple Wiring or Faulty PC Board Figure 8-5 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower HEATER T/C view). The upper view also shows J1 and test HEATER...
  • Page 104 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 8-6. Fault 4, A/D Comm Error Fault 4, A/D Comm Error Membrane Keypad When Fault 4 is detected, the HEATER T/C LED flashes four times, pauses for three seconds, and repeats (Figure 8-6).
  • Page 105 Figure 8-7. Fault 5, Open Heater Fault 5, Open Heater Figure 8-7 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and a Oxymitter 5000 with an LOI (lower view). HEATER T/C Membrane Keypad DIAGNOSTIC...
  • Page 106 Figure 8-8. Fault 6, High High Heater Temp Fault 6, High High Heater Temp Figure 8-8 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C Membrane Keypad...
  • Page 107 Figure 8-9. Fault 7, High Case Temp Fault 7, High Case Temp Figure 8-9 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C HEATER...
  • Page 108 Figure 8-10. Fault 8, Low Heater Temp Fault 8, Low Heater Temp Figure 8-10 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C Membrane Keypad...
  • Page 109 Figure 8-11. Fault 9, High Heater Temp Fault 9, High Heater Temp Figure 8-11 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C Membrane Keypad...
  • Page 110 Figure 8-12 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the...
  • Page 111 Figure 8-13. Fault 11, Bad Cell Fault 11, Bad Cell Figure 8-13 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C Membrane Keypad HEATER...
  • Page 112 Figure 8-14. Fault 12, EEprom Corrupt Fault 12, EEprom Corrupt Figure 8-14 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C Membrane Keypad HEATER...
  • Page 113 Figure 8-15. Fault 13, Invalid Slope Fault 13, Invalid Slope Figure 8-15 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C Membrane Keypad HEATER...
  • Page 114 Figure 8-16. Fault 14, Invalid Constant Fault 14, Invalid Constant Figure 8-16 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C Membrane Keypad DIAGNOSTIC...
  • Page 115 Figure 8-17. Fault 15, Last Calibration Failed Fault 15, Last Calibration Failed Figure 8-17 shows the electronic assembly for an Oxymitter 5000 with a membrane keypad (upper view) and an Oxymitter 5000 with an LOI (lower view). HEATER T/C DIAGNOSTIC...

  • Page 116: Heater Not Open, But Unable To Reach 736° C Setpoint

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 HEATER NOT OPEN, The temerature setpoint of 736° C can not be reached because the Oxymitter 5000 has an "autotune" function for establishing heater control parameters. BUT UNABLE TO REACH Probes mounted into processes that operate at above 600°C may have a 736°...
  • Page 117 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 2. The sensing cell is bolted to the end of the probe and uses a corrugated metallic seal (5, Figure 9-3) to separate the process gases from the ambient reference air. This seal can be used only one time so always replace this seal when a cell is removed or replaced.
  • Page 118 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Calibration Record Rosemount Analytical In Situ O Probe Probe Serial Number: ______________________________________________________________________ Probe Tag Number: _______________________________________________________________________ Probe Location: __________________________________________________________________________ Date Placed Into Service: __________________________________________________________________ Date Slope Constant Impedance Response Response initial...

  • Page 119: Overview

    Calibration with LOI ......page 9-6 Oxymitter 5000 Repair ......page 9-8...

  • Page 120: Automatic Calibration

    Automatic Calibration Automatic calibrations require no operator action. However, the calibration gases must be permanently piped to the Oxymitter 5000, an SPS 4001B or IMPS 4000 must be installed to sequence the gases, and the logic I/O must be set to mode 8 via the FOUNDATION fieldbus computer terminal using the IO_PIN_MODE parameter so the sequencer and Oxymitter 5000 can commu- nicate.

  • Page 121: Semi-Automatic Calibration

    Semi-Automatic Semi-automatic calibrations only require operator initiation. However, the calibration gases must be permanently piped to the Oxymitter 5000, an SPS Calibration 4001B or IMPS 4000 must be installed to sequence the gases, and the logic I/O must be set to mode 8 or 9 via the FOUNDATION fieldbus computer terminal to allow the sequencer and the Oxymitter 5000 to communicate.
  • Page 122 Push the CAL key. The CALIBRATION RECOMMENDED LED will turn off and the CAL LED will flash continuously. The flashing LED indicates that the Oxymitter 5000 is ready to accept the first calibration gas. c. Apply the first calibration gas. (Electronics will abort the calibration if step d is not done within 30 minutes).
  • Page 123 CAL METHOD 1. From the computer running the fieldbus control program, run the O Method. Failure to remove the Oxymitter 5000 from automatic control loops prior to performing this procedure may result in dangerous operating conditions. 2. In the first O CAL screen, a "Loop should be removed from automatic...

  • Page 124: Calibration With Loi

    1. The LOI displays the following: Apply Gas 1 Hit E when ready The Oxymitter 5000 is ready to accept the first calibration gas. Apply the first calibration gas. (Electronics will abort the calibration if this step is not done within 30 minutes).
  • Page 125 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Cal Constants - Results of the Calibration Current calibration If the calibration passed these values will be updated. Log these values on the calibration log sheet supplied. If the process has high levels of particulate, the response back to the process after cal gas is also removed.

  • Page 126: Oxymitter 5000 Repair

    Oxymitter 5000. REPAIR It is recommended that the Oxymitter 5000 be removed from the stack for all service activities. The unit should be allowed to cool and be taken to a clean work area. Failure to comply may cause severe burns.
  • Page 127 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 9-3. Oxymitter 5000 with Integral Electronics - Exploded View Note: The Electronic Assembly, item 12, consists of items 13 through 24. 1. Heater Strut Assembly 2. Diffusion Assembly (Snubber) 3. Retainer Screw 4.
  • Page 128 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 9-4. Oxymitter 5000 with Remote Electronics - Exploded View REMOTE ELECTRONICS 18 19 Note: The electronic assembly, item 12, consists of items 13 through 24. PROBE HEAD INTERCONNECTING CABLE Mounting Kit...

  • Page 129: Replace Entire Integral Electronics (With Housing)

    Recalibration is required whenever electronic cards or sensing cell is replaced. 1. Follow the instructions in "Removal and Replacement of Probe" to remove the Oxymitter 5000 from the stack or duct. 2. Remove the right housing cover uncovering the electronic assembly (Figure 9-5).

  • Page 130: Electronic Assembly Replacement

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 9-5. Electronic Assembly Mounting Screw HEATER T/C DIAGNOSTIC HEATER O2 CELL ALARMS Mounting CALIBRATION Screw CALIBRATION RECOMMENDED O2 CELL mV + Rosemount Analytical Inc. SMART FAMILY Solon, OH 44139 HART...

  • Page 131: Terminal Block Replacement

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 3. The J8 connector (heater leads) can be accessed by moving the J1 con- nector leads out of the slot on microprocessor board (17) and sliding the electronic assembly (12) partially out of the housing (Figure 9-6).

  • Page 132: Entire Probe Replacement (Excluding Probe Head)

    Probe Head) 2. Follow the instructions in "Removal and Replacement of Probe" to remove the Oxymitter 5000 from the stack or duct. 3. Separate the probe and the probe head per "Replace Entire Integral Electronics (with Housing)", steps 2 through 6.

  • Page 133: Heater Strut Replacement

    This can cause severe burns. 1. Follow the instructions in "Removal and Replacement of Probe" to remove the Oxymitter 5000 from the stack or duct. 2. For a unit with integral electronics, disconnect electronics per "Replace Entire Integral Electronics (with Housing)", steps 2 through 5.
  • Page 134 Reconnect the probe signal cables to the probe signal and heater wire connectors, Figure 9-9. Make sure the connectors are secure. f. Install and tighten cover. 14. Follow the instructions in "Removal and Replacement of Probe" to install the Oxymitter 5000 into the stack or duct. 9-16...

  • Page 135: Cell Replacement

    If cell replacement is needed, order the cell replacement kit (Table 10-1). Refer to Figure 9-3 or Figure 9-4 to view the component parts of the Oxymitter 5000. The cell replacement kit (Figure 9-10) contains a cell and flange assembly, corrugated seal, setscrews, socket head cap screws, and anti-seize compound.
  • Page 136 1. Follow the instructions in "Removal and Replacement of Probe" to remove the Oxymitter 5000 from the stack or duct. NOTE To determine if the diffuser needs to be replaced, refer to "Calibration with Keypad".
  • Page 137 15. Follow the instructions in "Removal and Replacement of Probe" to install the Oxymitter 5000 into the stack or duct. If there is an abrasive shield in the stack, make sure the dust seal gaskets are in place as they enter the 15°...

  • Page 138: Ceramic Diffusion Element Replacement

    Replacement Procedure 1. Follow the instructions in "Removal and Replacement of Probe" to remove the Oxymitter 5000 from the stack or duct. 2. Loosen setscrews, Figure 9-11, using hex wrench from Probe Disassembly Kit, Table 10-1, and remove vee deflector. Inspect setscrews.
  • Page 139 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 9-12. Contact and Thermocouple Assembly Replacement Probe Signal Wire Connector 4 Wire 2 Wire Probe Heater Wire Connector Termination Housing Wiring (Remote Electronics Probe Head Only) Under normal circumstances, the right termination housing cover should not need to be removed.
  • Page 140 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 9-22...

  • Page 141: Section 10 Probe Replacement Parts

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Section 10 Replacement Parts Probe Replacement Parts ......page 10-1 Electronics Replacement Parts .
  • Page 142 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Table 10-1. Replacement Parts for Probe (Continued) Figure and Index Number Part Number Description 8-3, 1 thru 6, 8,9,32 thru 35 3D39648G27 3D39649G27 18" DIN Probe with Flame Arrestor and Snubber Diffuser...
  • Page 143 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure 10-1. Cell Replacement Kit ANSI Gasket Wire and Pad Assembly Anti-Seize Probe Tube Compound (Not Included in Kit) 22 Ga. Wire Corrugated Seal Cell and Flange Closed end Assembly Connector...
  • Page 144 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Table 10-1. Replacement Parts for Probe (Continued) Figure and Index Number Part Number Description 4849B94G01 ANSI High Sulfur/Hl Resistant Cell Only 4849B94G02 ANSI 18" Cell Replacement Kit, High Sulfur/HCl Resistant* 4849B94G03...
  • Page 145 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Table 10-1. Replacement Parts for Probe (Continued) Figure and Index Number Part Number Description 1-11, 8-11 3534B18G01 Ceramic Diffuser 1-11 3535B60G01 Ceramic Diffuser with Dust Seal 1-11 3535B62G01 Flame Arrestor Ceramic Diffuser...
  • Page 146 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 ELECTRONICS REPLACEMENT PARTS Table 10-2. Replacement Parts for Electronics Figure and Index Number Part Number Description 8-3, 10 120039076 O-Ring 8-3, 11 5R10145G01 Cover 8-3, 11A 6A00170G01 Cover, with Window 8-3, 12...

  • Page 147: Model 375 Handheld Communicator

    FOUNDATION fieldbus digital signal. By attaching the handheld communicator and Oxymitter 5000 to a terminal block a technician can diagnose problems, configure and calibrate the Oxymitter 5000 as if he or she were standing in front of the instrument.

  • Page 148: Asset Management Solutions (Ams)

    Model 375 Handheld Communication Protocol and offers the capability to SOLUTIONS (AMS) communicate with all plant devices from a single computer terminal. For more information, call Emerson Process Management at 1-800-433-6076. BY-PASS PACKAGES Figure 11-2. By-Pass Mounting The specially designed Rosemount Analytical By-Pass Package for oxygen analyzers has proven to withstand the high temperatures in process heaters while providing the same advantages offered by the in situ sensor.

  • Page 149: Imps 4000 Intelligent Multiprobe Test Gas Sequencer

    Oxymitter 5000 is out of calibration, calibration gases are on, and calibration gas pressure is low.

  • Page 150: Sps 4001B Single Probe Autocalibration Sequencer

    SPS 4001B provides a remote contact input to initiate a calibration from a remote location and relay outputs to indicate when a calibration is in progress or the Oxymitter 5000 is out of calibration. For more information, call Emerson Process Management at 1-800-433-6076.

  • Page 151: O 2 Calibration Gas

    Rosemount Analytical's oxygen analyzers. These lightweight, disposable gas cylinders eliminate the need to rent gas bottles. For more information, call Emerson Process Management at 1-800-433-6076. 11-5...

  • Page 152: Catalyst Regeneration

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 CATALYST REGENERATION Figure 11-6. Catalyst Regeneration Oxymitter 5000 Isolation Valving Probe in Retracted System Position Integral Pressure Balancing Assembly Measure O in catalyst regenerators at pressures up to 50 psi. In-situ design resists plugging due to catalyst fines Class I, Div.
  • Page 153 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Appendix A Safety Data Safety Instructions ........page A-2 Safety Data Sheet for Ceramic Fiber Products .
  • Page 154 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 IMPORTANT SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive.
  • Page 155 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 DŮLEŽITÉ Bezpečnostní pokyny pro zapojení a instalaci zařízení Následující bezpečnostní pokyny se speciálně vztahují na všechny členské státy EU. Pokyny by měly být přísně dodržovány, aby se zajistilo splnění Směrnice o nízkém napětí. Pokud nejsou pokyny nahrazeny místními či národními normami, měly by je dodržovat i...
  • Page 156 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.
  • Page 157 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren.
  • Page 158 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.
  • Page 159 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen.
  • Page 160 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 ΣΗΜΑΝΤΙΚΟ Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρµόζονται ειδικά για όλες τις χώρες µέλη της Ευρωπαϊκής Κοινότητας. Θα πρέπει να ακολουθούνται αυστηρά ώστε να εξασφαλιστεί η συµβατότητα µε τις οδηγίες για τη Χαµηλή Τάση.
  • Page 161 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu liikmesriikide suhtes. Antud juhiseid tuleb täpselt järgida, et kindlustada vastavus madalpinge direktiiviga. Euroopa Liitu mittekuuluvad riigid peavad samuti alljärgnevaid juhiseid järgima, va juhul, kui on olemas...
  • Page 162 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä...
  • Page 163 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension.
  • Page 164 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 FONTOS Biztonsági elıírások a készülék vezetékeléséhez és üzembeállításához A következı biztonsági elıírások kifejezetten vonatkoznak az összes EU-tagállamra. Ezeket szigorúan be kell tartani a Kisfeszültségő irányelvnek való megfelelés biztosításához. A nem EU-tagállamok szintén tartsák be a következıket, kivéve ha a helyi és nemzeti...
  • Page 165 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità...
  • Page 166 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 SVARBU š io prietaiso laidų prijungimo ir instaliacijos saugos instrukcijos Toliau išvardinti saugumo reikalavimai taikomi konkrečiai visoms ES šalims nar÷ms. Jų turi būti griežtai paisoma, kad būtų užtikrintai laikomasi Žemos įtampos direktyvos. Ne ES nar÷s taip pat turi laikytis toliau pateikiamų...
  • Page 167 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 SVARĪGI Droš ības norādījumi š īs iekārtas pievienoš anai un uzstādīš anai Turpmākie drošības norādījumi attiecas uz visām ES dalībvalstīm. Tie ir stingri jāievēro, lai nodrošinātu atbilstību Zemsprieguma direktīvai. Turpmāk norādītais jāievēro arī valstīs, kas nav ES dalībvalstis, ja vien šos norādījumus neaizstāj vietējie vai valsts standarti.
  • Page 168 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 IMPORTANTI STRUZZJONIJIET TAS-SIGURTÀ GĦALL-WIRING U L-INSTALLAZZJONI TAT-TAGĦMIR L-istruzzjonijiet tas-sigurtà japplikaw speċifikament għall-Istati Membri ta' l-UE. Dawn għandhom jiġu osservati b'mod strett biex tkun żgurata l- konformità mad-Direttiva dwar il-Vultaġġ Baxx. Stati li mhumiex membri ta' l-UE għandhom ukoll ikunu konformi ma' dan li ġej ħlief jekk dawn ikunu...
  • Page 169 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også...
  • Page 170 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 WAśNE! Zalecenia dotyczące bezpieczeństwa w zakresie podłączania i instalacji tego urządzenia Następujące zalecenia dotyczą zwłaszcza stosowania urządzenia we wszystkich krajach Unii Europejskiej. NaleŜy się ściśle do nich stosować w celu zapewnienia zgodności z dyrektywą niskonapięciową.
  • Page 171 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão.
  • Page 172 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 DÔLEŽITÉ Bezpečnostné pokyny pre zapojenie káblov a inš taláciu tohto prístroja Nasledovné bezpečnostné pokyny sa vzt’ahujú konkrétne na všetky členské štáty EÚ. Musia byt’ striktne dodržané, aby sa zaistila zhoda so Smernicou o nízkom napätí.
  • Page 173 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 POMEMBNO Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse države članice EU. Zaradi zagotovitve skladnosti z nizkonapetostno direktivo morate navodila strogo upoštevati. V državah, ki niso članice EU, je treba upoštevati tudi naslednje smernice, razen če jih ne zamenjujejo lokalni ali nacionalnimi...
  • Page 174 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.
  • Page 175 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också...
  • Page 176 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 SAFETY DATA SHEET JULY 1, 1996 FOR CERAMIC FIBER SECTION I. IDENTIFICATION PRODUCTS PRODUCT NAME Ceramic Fiber Heaters, Molded Insulation Modules and Ceramic Fiber Radiant Heater Panels. CHEMICAL FAMILY Vitreous Aluminosilicate Fibers with Silicon Dioxide.
  • Page 177 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 SECTION III. HAZARDOUS INGREDIENTS MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES Aluminosilicate (vitreous) 99+ % 1 fiber/cc TWA CAS. No. 142844-00-0610 fibers/cc CL Zirconium Silicate0-10% 5 mg/cubic meter (TLV) Black Surface Coating**0 - 1% 5 mg/cubic meter (TLV)
  • Page 178 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 EXPOSURE TO USED CERAMIC FIBER PRODUCT Product which has been in service at elevated temperatures (greater than 1800ºF/982ºC) may undergo partial conversion to cristobalite, a form of crystalline silica which can cause severe respiratory disease (Pneumoconiosis).
  • Page 179 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 The International Agency for Research on Cancer (IARC) reviewed the carcinogenicity data on man-made vitreous fibers (including ceramic fiber, glasswool, rockwool, and slagwool) in 1987. IARC classified ceramic fiber, fibrous glasswool and mineral wool (rockwool and slagwool) as possible human carcinogens (Group 2B).
  • Page 180 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 SECTION VIII. SPECIAL PROTECTION INFORMATION RESPIRATORY PROTECTION Use NIOSH or MSHA approved equipment when airborne exposure limits may be exceeded. NIOSH/MSHA approved breathing equipment may be required for non-routine and emergency use. (See Section IX for suitable equipment).
  • Page 181 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 IARC has recently reviewed the animal, human, and other relevant experimental data on silica in order to critically evaluate and classify the cancer causing potential. Based on its review, IARC classified crystalline silica as a group 2A carcinogen (probable human carcinogen).
  • Page 182 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association's "Handbook of Compressed Gases" published in 1981 Compressed Gas Association 1235 Jefferson Davis Highway...

  • Page 183: Appendix B Returning Material

    Emerson Process Management instructions or it will not be accepted. In no event will Emerson Process Management be responsible for equipment returned without proper authorization and identification. 2. Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping.
  • Page 184 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008...

  • Page 185: Appendix C Fieldbus Parameters

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Appendix C Fieldbus Parameter Description FIELDBUS PARAMETERS Initial Parameter Parameter Mnemonic Valid Range Value Units Description Number ALARM_POINT_LOW 0.0-40.0 % O2 This is the point at which the Low O alarm will become active.
  • Page 186 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Initial Parameter Parameter Mnemonic Valid Range Value Units Description Number CAL_SLOPE 34.5-57.5 mV/Decade This parameter represents the slope value used in the calculation of converting the sensor voltage to an O2 value. The value of this parameter may be manually entered or calculated during a sensor calibration.
  • Page 187 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Initial Parameter Parameter Mnemonic Valid Range Value Units Description Number HIGH_CASE_TEMP_RESET 0: No effect Enumerated This parameter is used to request the 1: Reset high parameter CASE_TEMP_MAX be reset to case the current internal case temperature.
  • Page 188 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Initial Parameter Parameter Mnemonic Valid Range Value Units Description Number SENSOR_TYPE Selected from list in Transducer Block Specification, part 2. FF-903, page 40, section 4.3. ST_REV See Function Block Specification, part 1.
  • Page 189 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Table C-2. IO Pin Mode Values Code Value Description No Alarm Unit Alarm Low 02 Alarm Low 02/Unit Alarm Cal Recommended Cal Recommended/Unit Alarm Low 02/Cal Recommended Low 02/Unit/Cal Recommended Cal Recommended->Handshake Handshake Table C-3.
  • Page 190 The status of channel 1 is affected by the state of the unit alarm, as shown in Table C-5. In all cases, the channel will read what it believes is the correct oxygen value. Self-clearing alarms are reset when the alarm condition goes away. All others require the Oxymitter 5000 to be restarted...

  • Page 191: Parameter

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Appendix D Analog Input (AI) Function Block Simulation ........page D-3 Filtering .

  • Page 192: Parameter

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Table D-1. Definitions of Analog Input Function Block System Parameters Index Parameter Number Units Description ACK_OPTION None Used to set auto acknowledgment of alarms. ALARM_HYS Percent The amount the alarm value must return within the alarm limit before the associated active alarm condition clears.
  • Page 193 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Index Parameter Number Units Description LO_PRI None The priority of the LO alarm. LOW_CUT If percentage value of transducer input fails below this, PV = 0. MODE_BLK None The actual, target, permitted, and normal modes of the block.
  • Page 194 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure D-1. Analog Input Function Block Schematic Analog Measurement ALARM_TYPE Access HI_HI_LIM Analog HI_LIM Meas. Alarm LO_LO_LIM Detection LO_LIM OUT_D CHANNEL ALARM_HYS LOW_CUT Cutoff Filter Status Convert Calc. SIMULATE L_TYPE PV_FTIME...

  • Page 195: Direct

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 SIGNAL CONVERSION You can set the signal conversion type with the Linearization Type (L_TYPE) parameter. You can view the converted signal (in percent of XD_SCALE) through the FIELD_VAL parameter. 100 x (Channel Value – EU*@0%) FIELD_VAL (EU*@100% –...

  • Page 196: Modes

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Table D-2. BLOCK_ERR Conditions Condition Number Condition Name and Description Other Block Configuration Error: the selected channel carries a measurement that is incompatible with the engineering units selected in XD_SCALE, the L_TYPE parameter is not configured, or CHANNEL = zero.

  • Page 197: Status Handling

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 In order to avoid alarm chattering when the variable is oscillating around the alarm limit, an alarm hysteresis in percent of the PV span can be set using the ALARM_HYS parameter. The priority of each alarm is set in the following parameters: •...

  • Page 198: Advanced Features

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 ADVANCED FEATURES The AI function block provided with Fisher-Rosemount fieldbus devices provides added capability through the addition of the following parameters: ALARM_TYPE – Allows one or more of the process alarm conditions detected by the AI function block to be used in setting its OUT_D parameter.

  • Page 199: Application Examples

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 APPLICATION EXAMPLES Temperature Transmitter Situation A temperature transmitter with a range of –200 to 450° C. Solution Table D-3 lists the appropriate configuration settings, and Figure D-3 illustrates the correct function block configuration.

  • Page 200: Pressure Transmitter Used To Measure Level In An Open Tank

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Pressure Transmitter Situation #1 used to Measure Level in The level of an open tank is to be measured using a pressure tap at the an Open Tank bottom of the tank. The level measurement will be used to control the level of liquid in the tank.
  • Page 201 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Situation #2 The transmitter in situation #1 is installed below the tank in a position where the liquid column in the impulse line, when the tank is empty, is equivalent to 2.0 psi (Figure D-6).

  • Page 202: Differential Pressure Transmitter To Measure Flow

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Differential Pressure Situation Transmitter to Measure The liquid flow in a line is to be measured using the differential pressure Flow across an orifice plate in the line, and the flow measurement will be used in a flow control loop.

  • Page 203: Troubleshooting

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 TROUBLESHOOTING Refer to Table D-7 to troubleshoot any problems that you encounter. Table D-7. Troubleshooting Symptom Possible Cause Corrective Action Mode will not 1. Target mode not set 1. Set target mode to something other than OOS.
  • Page 204 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 D-14...
  • Page 205 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Appendix E PID Function Block Setpoint Selection and Limiting ....page E-6 Filtering .

  • Page 206: Bkcal_In

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 The block supports two forms of the PID equation: Standard and Series. You can choose the appropriate equation using the FORM parameter. The Standard ISA PID equation is the default selection.
  • Page 207 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Index Parameter Number Units Description BLOCK_ALM None The block alarm is used for all configuration, hardware, connection failure, or system problems in the block. The cause of the alert is entered in the subcode field.
  • Page 208 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Index Parameter Number Units Description LO_LO_PRI None The priority of the LO LO alarm. LO_PRI None The priority of the LO alarm. MATH_FORM None Selects equation form (series or standard). MODE_BLK None The actual, target, permitted, and normal modes of the block.
  • Page 209 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Index Parameter Number Units Description TRK_SCALE None The high and low scale values, engineering units code, and number of digits to the right of the decimal point associated with the external tracking value (TRK_VAL).

  • Page 210: Tracking

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 SETPOINT SELECTION The setpoint of the PID block is determined by the mode. You can configure the SP_HI_LIM and SP_LO_LIM parameters to limit the setpoint. In Cascade AND LIMITING or RemoteCascade mode, the setpoint is adjusted by another function block or by a host computer, and the output is computed based on the setpoint.

  • Page 211: Output Selection And Limiting

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 OUTPUT SELECTION Output selection is determined by the mode and the setpoint. In Automatic, Cascade, or RemoteCascade mode, the output is computed by the PID AND LIMITING control equation. In Manual and RemoteOutput mode, the output may be entered manually (see also ”Setpoint Selection and Limiting”).

  • Page 212: Reset Limiting

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 NOTE Track Enable, Track in Manual, SP-PV Track in Man, SP-PV Track in LO or IMan, Use PV for BKCAL_OUT, and Direct Acting are the only control options supported by the PID function block. Unsupported options are not grayed out;...

  • Page 213: Alarm Detection

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Local Override (LO)—The track function is active. OUT is set by TRK_VAL. The BLOCK_ERR parameter shows Local override. Initialization Manual (IMan)—The output path is not complete (for example, the cascade-to-slave path might not be open). In IMan mode, OUT tracks BKCAL_IN.

  • Page 214: Status Handling

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 STATUS HANDLING If the input status on the PID block is Bad, the mode of the block reverts to Manual. In addition, you can select the Target to Manual if Bad IN status option to direct the target mode to revert to manual.

  • Page 215: Application Examples

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 • Local Override is a non-target mode that instructs the block to revert to Local Override when the tracking or fail-safe control options are activated. • Out of Service mode disables the block for maintenance.

  • Page 216: Bkcal_In

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure E-4. PID Function Block Diagram for Steam Heater Control Example Outlet Temperature Input BKCAL_IN BKCAL_OUT Function Function Function CAS_IN Block Block Block TCV101 TT101 TC101 Feedforward Control Situation In the previous example, control problems can arise because of a time delay caused by thermal inertia between the two flow streams (TT100 and TT101).

  • Page 217: Cas_In

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Figure E-6. PID Function Block Diagram for Feedfoward Control Outlet Temperature Input BKCAL_IN BKCAL_OUT CAS_IN OUTOUT Function Function Function Block FF_VAL Block Block TT101 TC101 TCV101 Inlet Temperature Input Function Block...

  • Page 218: Cascade Control With Override

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Solution If the flow is controlled, steam pressure variations will be compensated before they significantly affect the heat exchanger temperature. The output from the master temperature loop is used as the setpoint for the slave steam flow loop.
  • Page 219 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 When the cascade between the slave PID block and the Control Selector block is open, the open cascade status is passed to the Control Selector block and through to the PID blocks supplying input to it. The Control Selector block and the upstream (master) PID blocks have an actual mode of IMan.

  • Page 220: Troubleshooting

    Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 TROUBLESHOOTING Refer to Table E-3 to troubleshoot any problems that you encounter. Table E-3. Troubleshooting Symptom Possible Causes Corrective Action Mode will not 1. Target mode not set 1. Set target mode to something other than OOS.
  • Page 221 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Symptom Possible Causes Corrective Action Mode sheds 1. Remote Cascade Value 1. Host system is not writing RCAS_IN with a from RCAS to quality and status of “good cascade” within shed AUTO time (see 2 below).
  • Page 222 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 E-18...
  • Page 223 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Index . . . 1-13 ... . . 11-3 ... . .5-2...
  • Page 224 Instruction Manual IM-106-350, Rev 2.2 Oxymitter 5000 July 2008 Index-2...
  • Page 225 WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B.
  • Page 226 Republic of Singapore England T 713 467 6000 T 65 6 777 8211 T 44 1243 863121 F 713 827 3329 F 65 6 777 0947 F 44 1243 845354 E analytical@ ap.emersonprocess.com http://www.raihome.com © 2008 Emerson Process Management. All rights reserved.

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