Page 1 Operation/Programming 08/2002 Edition ManualTurn SINUMERIK 840D/810D...
Page 3 Parts Program Management General Functions Valid for Intervention in the Control Software version SINUMERIK 840D Machining Process SINUMERIK 840DE (export version) SINUMERIK 840D powerline SINUMERIK 840DE powerline Alarms and Messages SINUMERIK 810D powerline SINUMERIK 810DE powerline Examples Appendix 08.02 Edition...
Page 4 , SINUMERIK and SIMODRIVE are registered trademarks of Siemens AG. Other product names used in this documention may be trademarks which, if used by third parties, could infringe the rights of their owners. Further information is available on the Internet under: Other functions not described in this documentation might be executable in the http:/www.a&d.siemens.de/sinumerik...
Page 5: Table Of Contents
Enter tool offset data ....................3-55 3.8.2 Selecting/deselecting tool offset................3-57 3.8.3 Measure tool ......................3-58 3.8.4 Tool wear compensation ................... 3-60 Measuring system changeover inch/metric............... 3-61 © Siemens AG, 2002. All rights reserved SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 6 Creating a machining sequence................7-131 Display machining sequence................... 7-132 Program steps ......................7-133 7.4.1 Inserting new program step..................7-133 7.4.2 Special functions ..................... 7-134 © Siemens AG, 2002. All rights reserved SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 7 9.2.5 Transferring auxiliary functions to system............... 9-165 Standard CNC operation..................9-166 Intervention in the Machining Process 10-167 10.1 Aborting a machining operation ................10-168 © Siemens AG, 2002. All rights reserved SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 8 Example 3: External machining with thread undercuts and grooves..... 12-194 12.4 Example 4: External machining with thread undercut and groove ......12-200 Appendix A-207 Abbreviations......................A-208 Terms ........................A-211 References ......................A-214 Index........................A-227 © Siemens AG, 2002. All rights reserved SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 9: Sinumerik 840D/810D Operator's Guide Manualturn (Bam) – 08.02 Edition
E-mail: [email protected] http://www.ad.siemens.de/sinumerik Internet address From 09.2001 onwards, the SINUMERIK 840D powerline and SINUMERIK 840D SINUMERIK 840DE powerline will be available with enhanced powerline performance. See the hardware description below for a list of the available powerline modules: References: /PHD/, Configuring Manual SINUMERIK 840D SINUMERIK 810D From 12.2001 onwards, the SINUMERIK 810D powerline and...
Page 10 This does not, however, represent an obligation to supply such functions with a new control or when servicing. Your SIEMENS 840D/810D with ManualTurn is state of the art and is Basis manufactured in accordance with recognized safety regulations, standards and specifications.
Page 11: Siemens Ag, 2002. All Rights Reserved
Used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. © Siemens AG, 2002. All rights reserved 0-11 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 12 The following symbols are used for the operating elements: Selection of an operating mode Selection via soft key Soft key Feed Stop/Start keys Axis/direction selection, e.g. using control stick JOG keys © Siemens AG, 2002. All rights reserved 0-12 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 13: Introduction
08.02 Introduction Introduction The ManualTurn product................... 1-14 Operator notes ......................1-15 Switching on/switching off ..................1-16 © Siemens AG, 2002. All rights reserved 1-13 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 14: The Manualturn Product
It is advisable to read Chapter 2 "Operation" carefully before working through the other sections. All further sections are written on the premise that you have read and understood Chapter 2! © Siemens AG, 2002. All rights reserved 1-14 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 15: Operator Notes
Before you touch any control elements on this operator panel: Please read through the explanations in this document carefully! © Siemens AG, 2002. All rights reserved 1-15 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 16: Switching On/Switching Off
Before you switch off the control system or the entire installation, Switching off please remember: It is very important to read the information supplied by the machine manufacturer! © Siemens AG, 2002. All rights reserved 1-16 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 17: Operation
2.5.4 Pocket calculator....................... 2-34 2.5.5 Absolute and incremental dimensions ..............2-36 2.5.6 Angle reference system .................... 2-37 2.5.7 Tool and cutting data....................2-38 © Siemens AG, 2002. All rights reserved 2-17 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 18: Operator Panels
3 Horizontal soft key menu 4 Vertical soft key menu 5 Alphanumeric pad Correction/cursor pad with control keys and input key 6 USB interface © Siemens AG, 2002. All rights reserved 2-18 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 19 3 Horizontal soft key menu 4 Vertical soft key menu 5 Alphanumeric pad Correction/cursor pad with control keys and input key 6 USB interface © Siemens AG, 2002. All rights reserved 2-19 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 20 CNC keyboard OP 032S Monitor Monitor keys Horizontal soft key menu Vertical soft key menu Alpha pad Correction/cursor pad with control keys Numeric pad USB interface © Siemens AG, 2002. All rights reserved 2-20 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 21: Machine Control Panel
JOG key is pressed. The set working feedrate can be substituted by this function. © Siemens AG, 2002. All rights reserved 2-21 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 22 This key is for stopping the spindle. Illuminated key "Incremental dimension On/Off" The incremental dimension display of the control system is selected/deselected with this key. © Siemens AG, 2002. All rights reserved 2-22 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 23 The displayed operating mode has been started, but the motional sequence has been interrupted. Setup is possible. You can continue an interrupted movement by pressing the Start key. © Siemens AG, 2002. All rights reserved 2-23 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 24 For further or different reactions to EMERGENCY STOP: See data supplied by machine manufacturer! © Siemens AG, 2002. All rights reserved 2-24 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 25: Mini Handheld Unit
2. when there is a risk of damage to the machine or workpiece. Enable key The enable key is designed with two positions. It must be pressed to enable triggering of traversal movements. © Siemens AG, 2002. All rights reserved 2-25 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 26 The rapid traverse key affects the travel commands of the +/– keys, as well as the handwheel signals. © Siemens AG, 2002. All rights reserved 2-26 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 27: Graphics Interface
• Ack aux. command (acknowledge auxiliary command) • Travel command • Manual offs. (manual offset) • Current zero offset • Data trans. (data transmission) © Siemens AG, 2002. All rights reserved 2-27 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 28 17 Cursor text display: Plaintext for the parameter underneath the cursor 18 Recall: Return jump to the higher-level menu 19 ETC: Extended soft key menu © Siemens AG, 2002. All rights reserved 2-28 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 29: Operating System
Under the Directory menu, PROGRAM mode offers a program management facility in which you can store the machining sequences you have created. © Siemens AG, 2002. All rights reserved 2-29 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 30: Operating Modes
In CONTOUR mode you can create and cut free contours, as well as remove residual material. With the program management function you can store contours and call them up again whenever you need them. © Siemens AG, 2002. All rights reserved 2-30 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 31 (e.g. thread, cutting, contour cycles) • Special commands (e.g. tool change, auxiliary commands, dwell times, programmed stop, tool nose radius compensation, zero offsets and comments). © Siemens AG, 2002. All rights reserved 2-31 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 32: Important Function Keys
"ETC" key An extended soft key menu is displayed in every operating mode when you press the "ETC" key (see Section "Important soft keys"). © Siemens AG, 2002. All rights reserved 2-32 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 33: Important Soft Keys
"Abort" soft key Return jump to the higher-level menu. The Abort key closes a window without transferring the entered values to the system. © Siemens AG, 2002. All rights reserved 2-33 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 34: Pocket Calculator
You can terminate the calculation with the input key which also a closes the input field. © Siemens AG, 2002. All rights reserved 2-34 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 35 Position cursor at the end of the input field Delete old value with cursor Enter this example: 2 * 30 + 50 Result: © Siemens AG, 2002. All rights reserved 2-35 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 36: Absolute And Incremental Dimensions
Incremental dimension (INC) Incremental dimensions refer to the momentary position. Example Start point: X 30 Start point Z -40 X 9.5 Z -60 11.5 X 11.5 Z -60 X 9.0 © Siemens AG, 2002. All rights reserved 2-36 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 37: Angle Reference System
The angle reference system is set up via machine data. Please refer to your machine manufacturer's specifications for information on which angle reference system is used on your machine. © Siemens AG, 2002. All rights reserved 2-37 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 38: Tool And Cutting Data
The currently active tool (as tool number) and the tool point direction (as symbol) are displayed in the tool window. © Siemens AG, 2002. All rights reserved 2-38 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 39 The spindle window displays the setpoint and actual values of the spindle speed, the position of the spindle, the position of the spindle correction switch and the spindle power. © Siemens AG, 2002. All rights reserved 2-39 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 41: Preparatory Functions For Machining
Enter tool offset data ....................3-55 3.8.2 Selecting/deselecting tool offset................3-57 3.8.3 Measure tool ......................3-58 3.8.4 Tool wear compensation ................... 3-60 Measuring system changeover inch/metric............... 3-61 © Siemens AG, 2002. All rights reserved 3-41 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 42: Approach Reference Points
Activate reference point approach for X axis by pressing NC Start key Select parameter "Z ref. pnt" by means of soft key labeled "Alternat." © Siemens AG, 2002. All rights reserved 3-42 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 43 The Start lamp goes out when the relevant reference position has been reached. The machine position is then set to reference dimension, i.e. synchronized with the machine. © Siemens AG, 2002. All rights reserved 3-43 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 44: Setup
(axes are not in motion) Select axis direction Trigger a movement with the JOG keys, e.g. with rapid traverse Rapid traverse Normal speed Creep speed Fine speed © Siemens AG, 2002. All rights reserved 3-44 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 45: Incremental Feed Mode
Select axis direction, e.g. X Key labeled "Increment" (incremental function is displayed) Select increment size (0.001-0.01-0.1-1-10) with soft key labeled Back Forward "Back" or "Forward", e.g. 0.1mm © Siemens AG, 2002. All rights reserved 3-45 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 46 You can interrupt axis feed at any time by pressing the Stop key or abort the process by deselecting the axis direction. © Siemens AG, 2002. All rights reserved 3-46 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 47: Offsets
Chuck dimension is an additive zero offset and refers to the zero offset currently set. The tool offset has the same effect as a zero offset. Tool offset © Siemens AG, 2002. All rights reserved 3-47 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 48: Preset
You can cancel the preset offset again via the menu "Offset" with the Delete Preset soft key labeled "Delete Preset". Preset is an available option if no start command has been given. © Siemens AG, 2002. All rights reserved 3-48 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 49: Manual Offset
• After the straight line has been traversed Actual position display 105mm Distance to go 2. Storing the manual offset via Offset (see Section "Intervention in the Machining Process") © Siemens AG, 2002. All rights reserved 3-49 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 50: Delete Manual Offset
Delete man. offs. The function is not executed. The function is executed. Offset can be deleted if no Start command has been given. © Siemens AG, 2002. All rights reserved 3-50 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 51: Zero Offset
Enter value for "X" (e.g. 100) and "Z" (e.g. 200). Confirm your settings with "Input". Enter other data if required. You can enter data if no start command has been given. © Siemens AG, 2002. All rights reserved 3-51 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 52: Spindle Speed Limitation
V = const act. val. the cutting rate in the spindle display window if the cutting rate is programmed in the machining steps. © Siemens AG, 2002. All rights reserved 3-52 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 53: Oriented Spindle Stop
Press the "Orient ON" soft key (if necessary, selectable with separate Orient ON switch on machine). Stop spindle. The spindle stops at the preselected position. © Siemens AG, 2002. All rights reserved 3-53 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 54: C Axis Mode
Program the end position (100°) of the C axis by means of the "C" soft key in STRAIGHT mode, e.g. C = 100 Exit the input screen by pressing the "Accept" soft key. © Siemens AG, 2002. All rights reserved 3-54 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 55: Tool
Supply the tool number with your tool's offset data: • Length X, length Z, • Radius R and the • Position of the tool edge © Siemens AG, 2002. All rights reserved 3-55 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 56 You can enter offset data for other tools if necessary. Offset data can be input provided that no start command has been given. Offset data can be overwritten. © Siemens AG, 2002. All rights reserved 3-56 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 57: Selecting/Deselecting Tool Offset
Offsets can be selected/deselected provided that no Start command is active. The offset data are calculated in the absolute display. This process does not involve any axis motions. © Siemens AG, 2002. All rights reserved 3-57 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 58: Measure Tool
Confirm your settings with "Input". The tool length X is automatically calculated and entered for the selected tool. Follow the same procedure for the Z axis. © Siemens AG, 2002. All rights reserved 3-58 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 59 Length X is automatically calculated and entered for the newly selected tool. Use the same procedure to measure further tools. © Siemens AG, 2002. All rights reserved 3-59 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 60: Tool Wear Compensation
Activate the pocket calculator function by pressing the "Edit" key. When you enter an offset value of + 0.1, 0.1 (either mm or inches) is added to the current wear value. © Siemens AG, 2002. All rights reserved 3-60 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 61: Measuring System Changeover Inch/Metric
After activating the "Inch" soft key, a dialog box queries whether you want to perform the changeover. After you confirm by pressing the "OK" soft key, the measuring system is adapted accordingly. © Siemens AG, 2002. All rights reserved 3-61 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 62 Preparatory Functions for Machining 08.02 3.9 Measuring system changeover inch/metric Notes © Siemens AG, 2002. All rights reserved 3-62 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 63 Turning with CONICAL mode..................4-69 4.2.3 Turning with CIRCLE mode ..................4-71 Turning with the contour handwheel and JOG keys +/– ........... 4-75 © Siemens AG, 2002. All rights reserved 4-63 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 64: Turning In Manual Mode
Sequence of operations Select MANUAL mode. a) Facing/longitudinal turning Select the soft key labeled "Straight". Straight © Siemens AG, 2002. All rights reserved 4-64 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 65 Enter the desired value for feed F, for example, 1000 mm/min. The selected feed is only effective for positioning and not for the elements straight or conical. © Siemens AG, 2002. All rights reserved 4-65 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 66: Turning With Path Dimension Input
• The direction pointer in the graphic display area indicates the current standard direction of travel for the selected geometry element. © Siemens AG, 2002. All rights reserved 4-66 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 67: Turning With Straight Mode
"Input" key e.g. 30 abs. Enter the feedrate or spindle speed in the appropriate input field e.g. 0.3 mm/rev 700 rev/min. © Siemens AG, 2002. All rights reserved 4-67 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 68 Enter feed type (rapid traverse or mm/min) and confirm by pressing the "Input" key e.g. 2 mm/min Initiate feed motion by pressing the Start key. The input value mm/min is traveled as °/min. © Siemens AG, 2002. All rights reserved 4-68 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 69: Turning With Conical Mode
Input of an X or Z coordinate and a rotary axis (e.g. C) Example of taper turning with input path dimension Ø Example of taper turning with input path dimension and angle 4° © Siemens AG, 2002. All rights reserved 4-69 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 70 The feed motion can be interrupted at any time by means of the Stop key. When you switch over between XZ, Xα and Zα, a value conversion is performed if permitted by the existing values. © Siemens AG, 2002. All rights reserved 4-70 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 71: Turning With Circle Mode
E. Both input types refer to the following angular system. Angular system 180° 225° 135° (-135°) 270° 90° (-90°) 315° 45° (-45°) 0° © Siemens AG, 2002. All rights reserved 4-71 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 72 Enter circle data and confirm each entry with the "Input" key e.g. 180° 45° Select alternative circle data by means of the "Alternat." soft key. © Siemens AG, 2002. All rights reserved 4-72 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 73 "Alternat.". Enter circle data and confirm each setting by pressing the "Input" key e.g. 8.787 inc –21.213 inc 30.0 inc –0.000 inc. © Siemens AG, 2002. All rights reserved 4-73 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 74 When you switch over between the "Angle", "Radius" and "IK" soft keys, a value conversion is performed provided that a valid circle is described by the existing values. © Siemens AG, 2002. All rights reserved 4-74 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 75: Turning With The Contour Handwheel And Jog Keys
"Stop" mode. The "NC stop" key lights up because there is still a distance to go. The "NC start" key must be pressed to continue the machining operation with the programmed feed values. © Siemens AG, 2002. All rights reserved 4-75 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 76 • Press the JOG key – and keep it pressed to move the axis backwards at the programmed feedrate to the beginning of the block or element. © Siemens AG, 2002. All rights reserved 4-76 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 77 Use the handwheel to move X in the X direction again. Repeat the steps described above until the chamfer is the correct size. © Siemens AG, 2002. All rights reserved 4-77 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 78 Turning Simple Contours 08.02 4.3 Turning with the contour handwheel and JOG keys +/– Notes © Siemens AG, 2002. All rights reserved 4-78 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 79: Turning With Cycles
Hole circle drilling ...................... 5-97 Stock removal/grooving cycles in STOCK REMOVAL mode........5-100 5.3.1 Stock removal cycles ....................5-100 5.3.2 Grooving cycles....................... 5-105 © Siemens AG, 2002. All rights reserved 5-79 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 80: General Notes
At the end of the cycle, the tool returns to the position it was in before Cycle end point the cycle started. © Siemens AG, 2002. All rights reserved 5-80 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 81: Turning Cycles In Cycle Mode
You can store parameterized dialog forms in this directory as a file and later call them up again (see Section "Parts Program management"). © Siemens AG, 2002. All rights reserved 5-81 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 82 Select the soft key labeled "Thread". Thread Select the type of threading you require by pressing the associated soft key. Face thread Longitud. thread Taper thread © Siemens AG, 2002. All rights reserved 5-82 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 83 Infeed with constant cutting cross-section Machining mode You can choose between the types of machining: (alternative) Roughing Finishing Complete machining (roughing and finishing) © Siemens AG, 2002. All rights reserved 5-83 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 84 • Infeed along front flank α α α α < 0 Alternatively, you can select the incline of infeed as width l . © Siemens AG, 2002. All rights reserved 5-84 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 86 In the case of deep threads, specify the infeed depth of the thread before each thread change with A . If the depth at which turn changes is to be ignored, simply enter 0. © Siemens AG, 2002. All rights reserved 5-86 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 87: Controlling Thread Cutting Operations
NC Stop during thread cutting triggers a retraction from the thread cutting. With NC Start you can continue machining from the start point where the thread cutting was interrupted. © Siemens AG, 2002. All rights reserved 5-87 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 88: Re-Working A Thread
When the thread cycle is started, the angular offset is taken into account. Entering an insertion depth E (depth already reached in the previous machining operation) avoids unnecessary noncuts during thread reworking. © Siemens AG, 2002. All rights reserved 5-88 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 89: Undercuts Form E And F
Select the soft key labeled "Undercut". Undercut Select the appropriate soft key for the undercut you require. Form F Undercut Form E Undercut © Siemens AG, 2002. All rights reserved 5-89 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 90 F undercut). Can be set via the "Alternat." soft key. Reference points for dimensioning X0, Z0 Allowance in X direction Allowance in Z direction (for Form F undercut) Cross-feed X © Siemens AG, 2002. All rights reserved 5-90 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 91: Thread Undercuts
Select the soft key labeled "Undercut DIN thread". Undercut DIN thread or select the freely definable thread undercut: Select the soft key labeled "Undercut thread". Undercut thread © Siemens AG, 2002. All rights reserved 5-91 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 92 Radius 1, radius 2 (only for freely definable thread undercut) R1, R2 Approach angle α α α α Cross-feed X Infeed Finishing allowance © Siemens AG, 2002. All rights reserved 5-92 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 93: Drilling In Longitudinal Axis (Center)
Ø Sequence of operations CYCLE mode is selected. Precondition Select the soft keys "Drilling center" and "Drilling". Drilling Drilling center © Siemens AG, 2002. All rights reserved 5-93 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 94 Retraction amount, enter without sign. Amount by which the drill is retracted for chipbreaking. © Siemens AG, 2002. All rights reserved 5-94 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 95 Please follow the advice of the machine manufacturer. Sequence of operations Precondition CYCLE mode is selected. Select the soft keys "Drilling center" and "Thread tapping". Drilling Thread center tapping © Siemens AG, 2002. All rights reserved 5-95 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 96 Thread lead, freely definable P (alternative) mm/rev inch/rev Module Turns/" (thread turns per inch) Thread direction Right-hand/left-hand thread (alternative) Reference point Z Thread depth © Siemens AG, 2002. All rights reserved 5-96 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 97: Hole Circle Drilling
Drilling face Drilling peripheral Tapping on hole circle The hole circle can be machined at the face or peripheral end. Tapping Tapping face peripheral © Siemens AG, 2002. All rights reserved 5-97 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 98 Reference point; corresponds to the diameter of the peripheral which is to be drilled into. For drilling behind the turning center, you must enter a negative parameter value. © Siemens AG, 2002. All rights reserved 5-98 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 99 For setting the parameters for the deep hole drilling cycle/thread drilling cycle contained in the hole circle cycle, please proceed as described in section "Drilling in the longitudinal axis (center)". © Siemens AG, 2002. All rights reserved 5-99 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 100: Stock Removal/Grooving Cycles In Stock Removal Mode
Once a contour intersection point has been reached, the resulting residual corners are removed immediately parallel to the contour. The workpiece is rough-cut down to the programmed finishing allowance. © Siemens AG, 2002. All rights reserved 5-100 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 101 Select STOCK REMOVAL mode and call the required stock removal Precondition cycle by pressing the soft key. Simple stock removal cycle conical Simple stock removal cycle straight © Siemens AG, 2002. All rights reserved 5-101 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 102 5.3 Stock removal/grooving cycles in STOCK REMOVAL mode Stock removal cycle straight with radii and chamfers Stock removal cycle with conicals Stock removal cycle with conicals, radii and chamfers © Siemens AG, 2002. All rights reserved 5-102 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 103 The maximum possible infeed depth for the roughing process is defined in parameter D. The cycle automatically calculates the infeed depth to be applied for roughing. © Siemens AG, 2002. All rights reserved 5-103 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 104 If no finishing allowances are programmed, then the workpiece is rough cut down to the final contour. © Siemens AG, 2002. All rights reserved 5-104 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 105: Grooving Cycles
You can machine internal or external grooves. You can select one of three groove cycles with the soft keys in operating mode STOCK REMOVAL. © Siemens AG, 2002. All rights reserved 5-105 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 106 Simple grooving cycle Grooving cycle with conicals, radii and chamfers Grooving cycle in a conical with conicals, radii and chamfers © Siemens AG, 2002. All rights reserved 5-106 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 107 Set the groove width B1, B2 and groove depth T1, T2 parameters to define the groove form. The cycle always bases its calculations on the point programmed under X0 and Z0 . © Siemens AG, 2002. All rights reserved 5-107 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 108 The workpiece material is rough-cut down to this finishing allowance during roughing. Finally, a cut is made along the final contour with the same tool. © Siemens AG, 2002. All rights reserved 5-108 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 109 Number of grooves; with N = 1, P is not displayed. Distance of grooves • Longitudinal groove: parallel to Z axis • Face groove: parallel to X axis © Siemens AG, 2002. All rights reserved 5-109 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 110 Turning with Cycles 08.02 5.3 Stock removal/grooving cycles in STOCK REMOVAL mode Notes © Siemens AG, 2002. All rights reserved 5-110 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 111: Turning Any Contours (Free Contour Input)
Graphic representation of contour................6-115 Create contour elements..................6-116 Editing contour elements..................6-119 Stock removal against contour................6-122 Machining residual material ..................6-126 Single-cycle machining.................... 6-127 © Siemens AG, 2002. All rights reserved 6-111 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 112: General Notes
"Directory" (see Section "Parts program management Management"). Existing contours can be called up again and edited in operating mode CONTOUR. Operating mode CONTOUR is a software option. © Siemens AG, 2002. All rights reserved 6-112 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 113: Create New Contour
You always select a contour transition element in the parameter input form of the contour element. © Siemens AG, 2002. All rights reserved 6-113 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 114: Symbolic Representation Of Contour
Background Definition Cursor on new element black Cursor on current element black white Normal element white Element currently separated (model of remaining elements) © Siemens AG, 2002. All rights reserved 6-114 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 115: Graphic Representation Of Contour
The symmetrizing axis of the contour is represented by a dot-and- dash line. The position of the coordinate system is shown in the graphic window. © Siemens AG, 2002. All rights reserved 6-115 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 116: Create Contour Elements
Help displays Press the "Information" key to call a help display for every parameter input form showing the geometric meaning of the input parameters. © Siemens AG, 2002. All rights reserved 6-116 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 117 Arc angle Transition to "Radius" or "Chamfer" as transition element can following be selected with the "Alternat." soft key. element Feed of the arc © Siemens AG, 2002. All rights reserved 6-117 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 118 In this case, values from which the value to be entered has been calculated must be deleted again. You can then enter the precise value. © Siemens AG, 2002. All rights reserved 6-118 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 119: Editing Contour Elements
Transfer the modifications you have made to the system by selecting the "Accept" soft key. © Siemens AG, 2002. All rights reserved 6-119 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 120 The contour element is deleted when you select the soft key "OK". You can cancel the delete action with the "Back" soft key. © Siemens AG, 2002. All rights reserved 6-120 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 121 "OK" soft key, you can start a new contour. The contour you have already defined is stored under the name you have given it. © Siemens AG, 2002. All rights reserved 6-121 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 122: Stock Removal Against Contour
Internal parallel to Z axis Face end Back plane Facing direction parallel to X axis Parallel to contour External Internal parallel to contour © Siemens AG, 2002. All rights reserved 6-122 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 123 Allowance: The allowance for the finished-part contour is specified incrementally. Contour: The blank contour must be defined as a separate closed contour definition before the finished-part contour. © Siemens AG, 2002. All rights reserved 6-123 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 125 Turning any Contours (Free Contour Input) 6.7 Stock removal against contour α = Insert angle of tool α β = Main cutting edge β angle of tool © Siemens AG, 2002. All rights reserved 6-125 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 126: Machining Residual Material
Relief cuts Machine tool angle Tool angle α α α α Tool insert angle Tool main cutting edge angle β β β β © Siemens AG, 2002. All rights reserved 6-126 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 127: Single-Cycle Machining
In order to modify the created contour, press soft key "Modify contour" Modify contour in the basic soft key menu. The R parameter input screenform is overlaid. © Siemens AG, 2002. All rights reserved 6-127 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 128 Turning any Contours (Free Contour Input) 08.02 6.9 Single-cycle machining Notes © Siemens AG, 2002. All rights reserved 6-128 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 129: Program Creation With Easystep And G Code
Select program view....................7-141 7.10.2 G code editor......................7-143 7.10.3 Create new parts program ..................7-145 7.10.4 Inserting program blocks..................7-145 7.10.5 Editing program blocks.................... 7-146 © Siemens AG, 2002. All rights reserved 7-129 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 130: General Notes
The programs you create are stored there. Existing programs can be transferred back to the editor for editing. The parts programs can be imported and exported via the RS-232 interface. © Siemens AG, 2002. All rights reserved 7-130 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 131: Creating A Machining Sequence
When a new EasyStep program is created, the machining symbol "END" is automatically inserted in the end of program step in the machining sequence. © Siemens AG, 2002. All rights reserved 7-131 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 132: Display Machining Sequence
You can navigate in the machining sequence using the following keys: Move one line up or down. Page one screen forward or back. Jump to the beginning or end of the machining sequence. © Siemens AG, 2002. All rights reserved 7-132 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 133: Program Steps
With tool approach the tool traverses in rapid traverse directly to the setpoint position of the program step. Please ensure that there is no obstacle in the traversing path. © Siemens AG, 2002. All rights reserved 7-133 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 134: Special Functions
Please read the instructions on tool nose radius compensation in Section "Tool nose radius compensation". You can also use the special functions outside programs, e.g. to start your 2nd spindle (tool spindle). © Siemens AG, 2002. All rights reserved 7-134 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 135: Insert G Code Step
You can now alter the parameters. Select the soft key labeled "Accept" to update all the data in the selected program step of the machining sequence. © Siemens AG, 2002. All rights reserved 7-135 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 136: Program Editor
Using the arrow keys, select the block after which the copied blocks Insert are to be inserted and then press the "Insert" soft key. © Siemens AG, 2002. All rights reserved 7-136 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 137: Switching Off The Program
Start the machining sequence with the "NC Start" key. The program is executed in the specified sequence. The program step currently being executed is displayed in the status line. © Siemens AG, 2002. All rights reserved 7-137 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 138: Single-Step Mode (Single Block)
• Processing starts at the selected step when you press it again. You can cancel the search by activating the Reset key. © Siemens AG, 2002. All rights reserved 7-138 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 139: Tool Nose Radius Compensation
PROGRAM mode. Activate tool nose radius compensation, tool operates in the direction of machining (arrow) left of the contour © Siemens AG, 2002. All rights reserved 7-139 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 140 (with exception of "Drilling" and "Thread" cycles), STOCK REMOVAL and CONTOUR modes. • A linear block must always follow a tool nose radius compensation selection or deselection command. © Siemens AG, 2002. All rights reserved 7-140 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 141: G Code Programming
The "Auxiliary functions" window displays a list of all active auxiliary functions. Up to 5 M functions and 3 H functions are displayed. © Siemens AG, 2002. All rights reserved 7-141 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 142 The R parameters are displayed. parameters Switchover to "G code": soft key is active G code Switchover from "G code": soft key is not active G code © Siemens AG, 2002. All rights reserved 7-142 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 143: G Code Editor
This soft key marks the beginning of a block. Mark block Position the cursor on the block end. The block is automatically selected. © Siemens AG, 2002. All rights reserved 7-143 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 144 "Alternat." soft key. Searches for the next of the term entered under "Search for" and Search Replace replaces it with the new term. © Siemens AG, 2002. All rights reserved 7-144 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 145: Create New Parts Program
Select the desired mode (here by using the mode switch). Enter the parameters in the input screenform. Accept the new block into the parts program. © Siemens AG, 2002. All rights reserved 7-145 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 146: Editing Program Blocks
A parts program is loaded in the "G code editor". Precondition In the parts program, select the block which is to be changed (here a thread undercut to DIN 76). © Siemens AG, 2002. All rights reserved 7-146 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 147 E_T (1) L Example G1 G91 X100 G95 F1 S300 L G1 G90 X50 Z-50 G95 F1 S300 L © Siemens AG, 2002. All rights reserved 7-147 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 148 Thread undercut: form E DIN509 E_UCUT_F Thread undercut: form F DIN509 E_UCUT_T Thread undercut: freely defined E_XA_CON Conical: X, angle E_ZA_CON Conical: Z, angle © Siemens AG, 2002. All rights reserved 7-148 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 149: Parts Program Management
Rename/copy file ....................8-153 Read out a file to an external medium ..............8-153 Read in a file ......................8-154 Error/transmission log ..................... 8-154 © Siemens AG, 2002. All rights reserved 8-149 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 150: General
• in CONTOUR mode: Inserting a stored contour into an EasyStep machining sequence An error log informs you whether any errors occurred while the RS-232 interface was in use. © Siemens AG, 2002. All rights reserved 8-150 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 151: Select A File
Select the soft key labeled "Delete". Delete Answer the prompt with the soft key "Return" (function is abandoned) or with the soft key "Confirm" (function is executed). © Siemens AG, 2002. All rights reserved 8-151 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 152: Storing Thread Undercut And Thread Cycles
Use the cursor keys to select the desired contour in the directory. Activate the "Input" key and the "Accept" soft key. The contour is inserted at the desired position in the EasyStep machining sequence. © Siemens AG, 2002. All rights reserved 8-152 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 153: Rename/Copy File
When you press the soft key labeled "All files", all the files stored in files the program directory are selected for transfer. NC start is not possible while the files are being exported. © Siemens AG, 2002. All rights reserved 8-153 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 154: Read In A File
• For files to be imported − the file name and the first line, which generally contains the path, as well as − a status acknowledgment. © Siemens AG, 2002. All rights reserved 8-154 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 155: General Functions
Continuing "Teach In"....................9-162 9.2.4 Transferring machining steps to system ..............9-163 9.2.5 Transferring auxiliary functions to system............... 9-165 Standard CNC operation..................9-166 © Siemens AG, 2002. All rights reserved 9-155 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 156: Simulation And Simultaneous Recording
The broken-line graphics show the tool path during corner machining at the corner of the tool nose. Contour Tool path when roughing Cutting edge Corner of the tool nose © Siemens AG, 2002. All rights reserved 9-156 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 157 Moreover, the graphic display of the tool path may differ from the real tool path on the machine on selection or deselection of tool nose radius compensation. © Siemens AG, 2002. All rights reserved 9-157 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 158: Simulation
• Soft key is selected: Cursor fine Cursor moves in "fine" increments • Soft key is not selected: Cursor fine Cursor moves in "large" increments © Siemens AG, 2002. All rights reserved 9-158 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 159: Simultaneous Recording
In a dry run the machine and auxiliary functions are output by the NC and can be suppressed by the machine manufacturer, if required. Please follow the advice of the machine manufacturer. © Siemens AG, 2002. All rights reserved 9-159 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 160 NC start command is active. The spindle is simulated in the actual- value display in the dry run. • You can terminate graphic simulation of a program during NC operation with the key "Recall". © Siemens AG, 2002. All rights reserved 9-160 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 161: Teach In
Activate the function "Teach In" by pressing soft keys Teach Enter the name of the new Teach In program in the window "Teach Teach new program sequence". © Siemens AG, 2002. All rights reserved 9-161 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 162: Deselecting "Teach In
The counter (TEACH 1, TEACH 2, etc.) in the Teach In status field only indicates the number of taught steps and not the total number of program steps in the existing EasyStep program. © Siemens AG, 2002. All rights reserved 9-162 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 163: Transferring Machining Steps To System
Teach feedrate The feedrate is stored in a machine data. Please follow the advice of the machine manufacturer. Do not store movement. Teach © Siemens AG, 2002. All rights reserved 9-163 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 164 You cannot execute the following functions when Teach In is active. • Zero offset • Preset • Enter tool offset data • Measure tool. © Siemens AG, 2002. All rights reserved 9-164 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 165: Transferring Auxiliary Functions To System
Please follow the advice of the machine manufacturer. © Siemens AG, 2002. All rights reserved 9-165 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 166: Standard Cnc Operation
Please read the following documentation before switching from ManualTurn to standard CNC mode: References: /BA/, Operator's Guide /PG/, Programming Guide Fundamentals /PGA/, Programming Guide Advanced /PGZ/, Programming Guide Cycles © Siemens AG, 2002. All rights reserved 9-166 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 167: Intervention In The Machining Process
Intervention in the Machining Process 10.1 Aborting a machining operation ................10-168 10.2 Repositioning......................10-169 10.3 Saving manual offset with "Store offset" function..........10-170 © Siemens AG, 2002. All rights reserved 10-167 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 168: Aborting A Machining Operation
"Abort" is displayed (for a limited time). Start is reset when you press the "Abort" soft key. The start and stop lamps go out. © Siemens AG, 2002. All rights reserved 10-168 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 169: Repositioning
The automatic approach to the point of interruption is performed at the feedrate of the interrupted movement which can be overridden the JOG keys. © Siemens AG, 2002. All rights reserved 10-169 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 170: Saving Manual Offset With "Store Offset" Function
"Manual offs." appears in the status field to inform the operator that a manual offset is active. The manual offset can be reset in the "Offset" menu (see Section "Preparatory Functions for Machining"). © Siemens AG, 2002. All rights reserved 10-170 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 171: Alarms And Messages
Alarms with ManualTurn ..................11-174 11.2.1 Overview of alarms ....................11-174 11.2.2 Selecting the alarm/message overview..............11-174 11.2.3 Description of alarms .................... 11-175 © Siemens AG, 2002. All rights reserved 11-171 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 172: Alarms And Messages In Manualturn Cycles
61605 "Contour incorrectly Cutting in Illegal relief cut element detected programmed" STOCK REMOVAL © Siemens AG, 2002. All rights reserved 11-172 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 173: Messages In Cycles
They are usually retained over a processing section or until the end of the cycle, e.g. messages about the current thread during machining as a longitudinal or face thread. © Siemens AG, 2002. All rights reserved 11-173 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 174: Alarms With Manualturn
The alarm/message overview displays all queued alarms and messages, together with the numbers, date/time and a description. You acknowledge the alarm/message with the "NC Reset" soft key. © Siemens AG, 2002. All rights reserved 11-174 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 175: Description Of Alarms
Max. permissible number of 50 contour elements exceeded during interpretation of machining sequence of a contour. Reaction Alarm display Remedy Check machining sequence of a contour and correct, if necessary. © Siemens AG, 2002. All rights reserved 11-175 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 176 Alarm display Interface signals are set Interpreter stop NC start disable Remedy Add a measuring system. Reset alarm with RESET key. Restart program. © Siemens AG, 2002. All rights reserved 11-176 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 177: Examples
• When the position control is activated the spindle speed is greater than the limit speed of the measuring system. © Siemens AG, 2002. All rights reserved 11-177 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 178 Alarms 111110, 111115, 111126, 111127 and 111200 can occur on spindle start/stop. Reaction Alarm display Remedy Inform the service department. Please contact your regional Siemens office. NC start key defective 111 300 Explanation Checkback signal to PLC user program that NC start key is defective, i.e.
Page 179 Error on resetting handwheel offset 111 308 Error on setting spindle speed upper limit 111 309 Error on selecting tool 111 310 Error on selecting zero offset © Siemens AG, 2002. All rights reserved 11-179 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 180 Check the following data: • Display machine data: MD9004: $MM_DISPLAY_RESOLUTION MD9600: $MM_CTM_SIMULATION_DEF_X MD9601: $MM_CTM_SIMULATION_DEF_Y MD9602: $MM_CTM_SIMULATION_DEF_VIS_AREA MD9603: $MM_CTM_SIMULATION_MAX_X MD9604: $MM_CTM_SIMULATION_MAX_Z MD9605: $MM_CTM_SIMULATION_MAX_VIS_AREA MD9616: $MM_CTM_TEACH_HANDW_FEED_P_MIN © Siemens AG, 2002. All rights reserved 11-180 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 181 There is a contour in the current EasyStep sequence that must not be altered. Reaction Alarm display Remedy Stop execution. Reload EasyStep sequence and edit as required. © Siemens AG, 2002. All rights reserved 11-181 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 182 Explanation More data have been generated than the operator interface can read. Reaction Alarm display Stop graphic Remedy Deselect graphic and select again. © Siemens AG, 2002. All rights reserved 11-182 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 183: Examples
Example 3: External machining with thread undercuts and grooves ....12-194 12.4 Example 4: External machining with thread undercut and groove ......12-200 © Siemens AG, 2002. All rights reserved 12-183 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 184: Example 1: External Machining With Groove And Thread
X0: 87 Z0: 1 End point X1: -1.6 Z1: 0 Infeed depth D: 2 inc Finishing allowance Ux: 0 Uz:0.1 • Press soft key © Siemens AG, 2002. All rights reserved 12-184 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 185 Select to prec. Tangent X: 60 Select to prec. Z: -72.5 R: 1 X: 80 R: 1 X: 85 Z: -87 FS: 0 © Siemens AG, 2002. All rights reserved 12-185 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 186 F: 0.14 mm/rev S: 220 m/min Longitudinal ß External Machine relief cuts: Machine tool angle: © Siemens AG, 2002. All rights reserved 12-186 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 187 Longitudinal thread Z1: -18 Thread run-in W: 6 Thread run-out R: 0 Thread depth K: 1.1 Helix angle α α α α : 29 © Siemens AG, 2002. All rights reserved 12-187 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 188 Q: 0 • Press soft key Result 8. Completed EasyStep Switch from the programming graphics to the flow chart by pressing program key: © Siemens AG, 2002. All rights reserved 12-188 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 189: Example 2: External Machining With Sphere
Z0: 1 End point X1: -1.6 Z1: 0 Infeed depth D: 2 inc Finishing allowance Ux: 0 Uz: 0.1 • Press soft key © Siemens AG, 2002. All rights reserved 12-189 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 190 • Enter the following contour elements and confirm each time by pressing soft key X: 60 Z: -60 X: 86 Z: -87 X: 0 Z: 0 Result © Siemens AG, 2002. All rights reserved 12-190 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 191 X: 60 Z: -70 R: 0.5 Z: -80 R: 0.5 X: 80 R: 2 X: 86 Z: -87 Result • Press soft key © Siemens AG, 2002. All rights reserved 12-191 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 192 7. Stock removal (finishing) Stock • and enter stock removal parameters for finishing: removal F: 0.12 mm/rev S: 200 m/min Longitudinal ß External Machine relief cuts: © Siemens AG, 2002. All rights reserved 12-192 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 193 Main cutting edge angle • Press soft key 8. Completed EasyStep Switch from the programming graphics to the flow chart by pressing program key: © Siemens AG, 2002. All rights reserved 12-193 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 194: Example 3: External Machining With Thread Undercuts And Grooves
X0: 87 Z0: 1 End point X1: -1.6 Z1: 0 Infeed depth D: 2 inc Finishing allowance Ux: 0 Uz:0.1 • Press soft key © Siemens AG, 2002. All rights reserved 12-194 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 195: Example 3: External Machining With Thread Undercuts And Grooves
Z: -17 X: 40 FS: 2 Z: -40 X: 60 R: 3 Z: -65 R: 3 X: 85 Z: -87 Result: © Siemens AG, 2002. All rights reserved 12-195 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 196 • Call CYCLE mode and press the soft undercut M40*1.75 keys (Roughing and finishing) • Set parameters: F: 0.1 mm/rev S: 180 rev/min © Siemens AG, 2002. All rights reserved 12-196 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 197 Finishing allowance U: 0.1 Tool edge width BS: 3 Number of grooves N: 2 Groove offset P: 10 inc • Press soft key © Siemens AG, 2002. All rights reserved 12-197 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 198 • Call CYCLE mode and press the soft thread M12x1.75 (roughing) keys • Set parameters: P: 1.75 mm/rev S: 400 rev/min External Linear © Siemens AG, 2002. All rights reserved 12-198 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 199 Q: 0 • Press soft key Result: 10. Completed EasyStep Switch from the programming graphics to the flow chart by pressing program key: © Siemens AG, 2002. All rights reserved 12-199 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 200: Example 4: External Machining With Thread Undercut And Groove
Z0: 1 End point X1: -1.6 Z1: 0 Infeed depth D: 2 inc Finishing allowance Ux: 0 Uz: 0.1 • Press soft key © Siemens AG, 2002. All rights reserved 12-200 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 201 FS: 0 R: 5 X: 55 I: 55 K: -50 Select Accept dialog dialog FS: 0 Tangent to prec. Z: -65 FS: 0 © Siemens AG, 2002. All rights reserved 12-201 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 202 α α α α : 35° Insert angle β β β β : 93° Main cutting edge angle • Press soft key Result © Siemens AG, 2002. All rights reserved 12-202 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 203 STOCK REMOVAL mode and press the soft key • Set parameters: F: 0.12 mm/rev S: 180 m/min Set position and reference point Reference point X0: 55 Z0: -63.5 © Siemens AG, 2002. All rights reserved 12-203 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 204 AS: 14 Insertion depth E: 0.24 Finishing allowance U: 0 Return distance V: 2 Starting angle offset Q: 0 • Press soft key © Siemens AG, 2002. All rights reserved 12-204 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 205 12.4 Example 4: External machining with thread undercut and groove Result 9. Completed EasyStep Switch from the programming graphics to the flow chart by pressing program key: Result © Siemens AG, 2002. All rights reserved 12-205 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 206 Examples 08.02 12.4 Example 4: External machining with thread undercut and groove Notes © Siemens AG, 2002. All rights reserved 12-206 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 207: Appendix
08.02 Appendix Abbreviations Appendix Abbreviations......................A-208 Terms ........................A-211 References......................A-214 Index ........................A-227 © Siemens AG, 2002. All rights reserved A-207 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 208: A Abbreviations
M function: End of subroutine Machine Coordinate System (Machine) Machine Data Manual Data Automatic Manual Data Input Machine-Readable Product Code MLFB Main Program File © Siemens AG, 2002. All rights reserved A-208 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 209 RS-232-C (V.24) Serial interface Spindle speed Single Block Safety Integrated Soft key Skip block Subprogram File Software Tool Tool Magazine Zero Cutting rate © Siemens AG, 2002. All rights reserved A-209 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 210 Appendix 08.02 Abbreviations Workpiece Coordinate System (Work) WorkPiece Directory Zero Offset (work offset) © Siemens AG, 2002. All rights reserved A-210 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 211: B Terms
Electronic handwheels are used to traverse the selected axes Electronic handwheel simultaneously under manual control. The handwheel clicks are analyzed by the increment analyzer. © Siemens AG, 2002. All rights reserved A-211 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 212 Programmable logic controller: A component of the -> NC control: A control which can be programmed to control the logic on a machine tool. © Siemens AG, 2002. All rights reserved A-212 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 213 1. Part to be produced/machined by the machine tool. Workpiece 2. A workpiece is a directory in which programs and other data are stored. Workpieces are also stored in a directory. © Siemens AG, 2002. All rights reserved A-213 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 214: C References
Order No: E86060-K4490-A001-A8-7600 Electronic Documentation The SINUMERIK System /CD1/ DOC ON CD (11.02 Edition) (includes all SINUMERIK 840D/840Di/810D/802 and SIMODRIVE publications) Order No.: 6FC5 298-6CA00-0BG3 © Siemens AG, 2002. All rights reserved A-214 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 215 Operator's Guide ShopTurn ShopTurn (03.03 Edition) Order No.: 6FC5 298-6AD50-0BP2 SINUMERIK 840D/840Di/810D /BNM/ User's Guide Measuring Cycles (11.02 Edition) Order No: 6FC5 298-6AA70-0BP2 © Siemens AG, 2002. All rights reserved A-215 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 216 SINUMERIK 840D/840Di/810D Programming Guide ISO Turning (11.02 Edition) Order No: 6FC5 298-6AC10-0BP2 /PGZ/ SINUMERIK 840D/840Di/810D Programming Guide Cycles (11.02 Edition) Order No.: 6FC5 298-6AB40-0BP2 © Siemens AG, 2002. All rights reserved A-216 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 217 Software for Data Transfer to/from MMC Module Order No.: 6FX2 060-4AA00-4XB0 (Eng., Fr., Ger.) Order from: WK Fürth SINUMERIK 840Di /SYI/ System Overview (02.01 Edition) Order No.: 6FC5 298-6AE40-0BP0 © Siemens AG, 2002. All rights reserved A-217 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 218 (the various sections are listed below) Order No.: 6FC5 297-6AC20-0BP2 Various Interface Signals Axis Monitoring, Protection Zones Continuous Path Mode, Exact Stop and Look Ahead Acceleration © Siemens AG, 2002. All rights reserved A-218 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 219 Rotary Axes Synchronous Spindles Synchronized Actions (up to and including SW 3, then /FBSY/) Stepper Motor Control Memory Configuration Indexing Axes Tool Change Grinding © Siemens AG, 2002. All rights reserved A-219 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 220 Order No.: 6SN1 197-0AB80-0BP0 SINUMERIK 840D /FBD/ Description of Functions Digitizing (07.99 Edition) Order No.: 6FC5 297-4AC50-0BP0 Start-up Scanning with Tactile Sensors (scancad scan) © Siemens AG, 2002. All rights reserved A-220 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 221 Configuring OP 030 Operator Interface (09.01 Edition) Description of Functions (the individual sections are listed below) Order No.: 6FC5 297-6AC40-0BP0 Operator's Guide Development Environment (Configuring Package) © Siemens AG, 2002. All rights reserved A-221 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 222 Order No.: 6FC5 297-5AF30-0BP0 /FBTD/ SINUMERIK 840D/810D IT Solutions (03.01 Edition) Tool Information System (SinTDI) with Online Help Description of Functions Order No.: 6FC5 297-6AE00-0BP0 © Siemens AG, 2002. All rights reserved A-222 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 223 Description of Functions: Software Update, Configuration Installation Order No.: 6FC5 297-6EA10-0BP0 (the document PS Configuring Syntax is supplied with the software and available as a pdf file) © Siemens AG, 2002. All rights reserved A-223 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 224 SIMODRIVE POSMO A Installation Instructions (enclosed with POSMO A) /POS3/ SIMODRIVE POSMO SI/CD/CA Distributed Servo Drive Systems, User's Guide (08.02 Edition) Order No.: 6SN2 197-0AA20-0BP3 © Siemens AG, 2002. All rights reserved A-224 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 225 Order together with configuring package /SP/ SIMODRIVE 611-A/611-D SimoPro 3.1 Program for Configuring Machine-Tool Drives Order No.: 6SC6 111-6PC00-0AA❏ Order from: WK Fürth © Siemens AG, 2002. All rights reserved A-225 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 226 Order No.: 6FC5 297-6AE20-0BP2 Updates/Supplements Expanding the Operator Interface Online Help Starting up HMI Embedded Starting up HMI Advanced Creating Foreign Language Texts © Siemens AG, 2002. All rights reserved A-226 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 227: Index
G functions 7-141 CYCLE 2-30 Graphics display 9-156 Cycles 5-79 Graphics interface 2-27 Alarms 11-172 Groove position 5-107 Error handling 11-172 Grooving cycles 5-105 © Siemens AG, 2002. All rights reserved A-227 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 228 Scratching 3-58 New contour 6-113 Selecting the alarm overview 11-174 Notes 1-15 Selecting the message overview 11-174 Setting workpiece zero 3-48 Offset 10-170 © Siemens AG, 2002. All rights reserved A-228 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 229 Tapping 5-95 TEACH 2-24 Zero offset 3-47, 3-51 Teach In 9-161 Deselect 3-51 Continuing 9-162 Input 3-51 Deselecting 9-162 Reselect 3-51 Select 9-161 © Siemens AG, 2002. All rights reserved A-229 SINUMERIK 840D/810D Operator's Guide ManualTurn (BAM) – 08.02 Edition...
Page 231 Suggestions SIEMENS AG Corrections A&D MC BMS For Publication/Manual: P.O. Box 3180 SINUMERIK 840D/810D D-91050 Erlangen, Germany ManualTurn Phone: ++49-(0)180-5050-222 [Hotline] Fax: ++49-(0)9131-98-2176 [Documentation] Email: [email protected] User Documentation Operation/Programming From: Order No.: 6FC5298-6AD00-0BP0 Name Edition: 08.02 Company/Dept. Should you come across any printing errors when Address: reading this publication, please notify us on this sheet.
Page 232 Overview of SINUMERIK 840D/840Di/810D Documentation (08.2002) General Documentation User Documentation SINUMERIK SIROTEC SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SIMODRIVE 840D/810D 840D/810D/ 840D/840Di/ 840D/840Di/ 840D/840Di/ 840D/840Di/ Accessories FM-NC 810D 810D 810D 810D/ Brochure Catalog Catalog AutoTurn Operator’s Guide Diagnostics Operator’s Guide *) Ordering Info.
Page 233 Siemens AG Automation & Drives Motion Control Systems © Siemens AG, 2002 P.O. Box 3180, D-91050 Erlangen Subject to change without prior notice Germany Order No: 6FC5298-6AD00-0BP0 Printed in Germany www.ad.siemens.de...

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