Table of Contents
Headlamp........................................................ 11.13
Ignition ............................................................ 11.14
Tap / Drill Sizes (Metric) ......................................... 1.25
Tap / Drill Sizes (SAE) ............................................ 1.25
Temperature / Manifold Absolute Pressure Sensor
(TMAP) ............................................................... 4.31
Thermostat Replacement ....................................... 3.15
Throttle Body......................................................... 4.34
Throttle Pedal
Inspection.......................................................... 2.14
Tie Rod End Inspection .......................................... 2.38
Tire
Inspection.......................................................... 2.32
Pressure............................................................ 2.32
TMAP ................................................................... 4.31
Toe Adjustment ..................................................... 2.39
Torque Specifications
Body / Frame ..................................................... 10.2
Brakes................................................................. 9.4
Clutching ............................................................. 5.2
Electrical ........................................................... 11.3
Engine Components ............................................. 3.8
Final Drive ........................................................... 7.2
Steering / Suspension........................................... 8.4
Transmission ....................................................... 6.2
Wheel and Hub .................................................. 2.31
Trailing Arm
Service.............................................................. 8.22
Spherical Bearing Replacement .......................... 8.24
Transmission
Assembly........................................................... 6.23
Assembly (INT'L) ............................................... 6.43
Assembly View .................................................. 6.29
Disassembly ...................................................... 6.12
Disassembly (INT'L) ........................................... 6.32
Gear / Shaft / Bearing Inspection ......................... 6.22
Installation ........................................................... 6.9
Lubrication......................................................... 2.23
Lubrication Specifications ..................................... 6.2
Mounting and Torque Values ................................. 6.3
Output Shaft Backlash (INT'L) ............................. 6.43
Output Shaft Backlash Procedure........................ 6.23
Removal.............................................................. 6.6
Snorkel Shaft Removal ....................................... 6.12
Troubleshooting ................................................. 6.53
Transmission Lubrication ......................................... 6.2
Transmission Switch ............................................ 11.15
Trouble Codes....................................................... 4.40
Instrument Cluster (ETC) .................................... 4.40
Troubleshooting
Brake Noise ......................................................... 9.5
Brake System .................................................... 9.40
Clutch................................................................ 5.37
Cooling System.................................................. 3.90
Engine............................................................... 3.89
Fuel Injector....................................................... 4.20
IX.6
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9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Fuel System....................................................... 4.45
Transmission ..................................................... 6.53
Transmission Shifting Difficulty ............................ 6.53
Upper Steering Shaft (EPS)
Installation ......................................................... 8.15
Removal............................................................ 8.10
Valve
Clearance Adjustment ........................................ 3.84
Inspection.......................................................... 3.39
Sealing Test ....................................................... 3.40
Seat Reconditioning ........................................... 3.41
Valve Clearance
Exhaust Valve Lash - Tappet Selection Matrix....... 3.87
Intake Valve Lash - Tappet Selection Matrix.......... 3.86
Valve Clearance Inspection .................................... 2.20
Valve Cover
Removal............................................................ 3.33
Valve Cover Installation.......................................... 3.88
Valve Spring Removal............................................ 3.38
Vehicle Identification
Model Number Designation................................... 1.2
Vehicle Identification Number ................................... 1.3
VIN......................................................................... 1.3
VIN Location ........................................................... 1.4
Voltage Drop Test ................................................ 11.38
Water Pump
Housing Removal............................................... 3.45
Installation ......................................................... 3.19
Removal............................................................ 3.19
Service .............................................................. 3.21
Wheel
Installation ......................................................... 2.32
Removal............................................................ 2.31
Wheel Alignment ................................................... 2.38
Wheel Bearing
Rear Service........................................................ 7.8
Wheel Hub
Assembly View .................................................. 7.41
U
V
W
Chapters
Table of Contents
Troubleshooting
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