Table of Contents
Air Box
Assembly View .................................................. 2.16
Air Filter
Assembly View .................................................. 2.16
Pre-Filter Service ............................................... 2.14
Service .............................................................. 2.15
Air Intake Duct Drain.............................................. 2.15
Alignment
Wheel................................................................ 2.38
Authorization
Reflash.............................................................. 4.51
AWD
Diagnosis .......................................................... 7.32
Operation .......................................................... 7.31
AWD/2WD Switch................................................ 11.14
Balance Shaft
Installation ......................................................... 3.70
Removal / Inspection .......................................... 3.50
Ball Joint
Service .............................................................. 8.19
Battery
Installation ......................................................... 2.35
Load Test......................................................... 11.37
Maintenance ...................................................... 2.34
Removal............................................................ 2.34
Storage ........................................................... 11.36
Tester .............................................................. 11.37
Testing ............................................................ 11.36
Battery Charging Procedure ................................. 11.37
Belt Inspection....................................................... 5.16
Belt Installation...................................................... 5.16
Belt Removal......................................................... 5.15
Bleeding
Cooling System.................................................. 3.18
Brake Burnishing ................................................... 9.21
Brake Caliper
Assembly (Front)................................................ 9.25
Assembly View (Front)........................................ 9.22
Inspection (Front) ............................................... 9.25
Installation (Front) .............................................. 9.26
Rear.................................................................. 9.33
Removal (Front) ................................................. 9.23
Brake Disc
Front ................................................................. 9.27
Rear.................................................................. 9.38
Brake Fluid Inspection ........................................... 2.42
Brake Light Switch ............................................... 11.13
Brake Pad
Installation (Front) .............................................. 9.20
Thickness .......................................................... 9.20
Brake Pad Inspection............................................. 2.42
Brake Pads
Rear.................................................................. 9.29
Removal (Front) ................................................. 9.19
Brake Pedal
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
A
B
© Copyright 2014 Polaris Industries Inc.
Installation ......................................................... 9.10
Removal............................................................ 9.10
Brake System
Assembly View .................................................... 9.6
Troubleshooting ................................................. 9.40
Brakes
Bleeding / Fluid Change........................................ 9.8
Brake Burnishing Procedure ............................... 9.32
Brake Hose and Fitting Inspection ....................... 2.43
Brakes Lock....................................................... 9.40
Hydraulic Brake System Operation ........................ 9.5
Master Cylinder Installation ................................... 9.8
Master Cylinder Removal...................................... 9.7
Overheating....................................................... 9.40
Pedal Vibration .................................................. 9.40
Performance Issues ........................................... 9.40
Special Tools ....................................................... 9.3
Torque Specifications ........................................... 9.4
Troubleshooting Brake Noise ................................ 9.5
Break Even Test .................................................. 11.31
Break-In Period ....................................................... 2.3
Cab Frame
Assembly / Removal...................................10.3–10.4
Camshaft
Installation / Timing............................................. 3.79
Removal............................................................ 3.33
Sprocket Inspection............................................ 3.35
Camshaft Timing - Quick Reference........................ 3.83
Cargo Box
Removal.......................................................... 10.22
Centralized Hilliard
Assembly View .................................................. 7.30
Charging System
Stator Tests ..................................................... 11.32
Testing Flow Chart............................................ 11.34
Chassis .................................................... 10.11–10.12
Clutch
Starter One Way ................................................ 3.75
Clutch Chart .................................................... 1.11, 5.3
Combustion Chamber ............................................ 3.40
Connecting Rod Assembly ..................................... 3.66
Connecting Rod Inspection .................................... 3.60
Console
Removal................................................ 10.23–10.24
Conversion Table................................................... 1.23
Coolant
Drain / Fill .......................................................... 2.29
Level Inspection ................................................. 2.26
Coolant Flow Diagram ........................................... 3.17
Cooling Fan
Circuit Breaker ................................................. 11.27
Cooling Fan Bypass Test...................................... 11.25
Cooling System
Assembly View .................................................. 3.17
Bleeding Procedure............................................ 3.18
Coolant Strength and Type.................................. 2.26
Hoses................................................................ 2.27
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IX.1
IX
Chapters
Table of Contents
Troubleshooting
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