Table of Contents
GENERAL INFORMATION
ITEM
Oil Sump Cover M6 Bolts
Oxygen Sensor
Parking Brake Caliper
Assembly Bolts
Parking Brake Disc
Mounting Bolts (INTL)
Parking Brake Lever
Mounting Bolts
Power Steering Cover
Screws
Power Steering Bracket to
Frame Nuts
Power Steering Unit to
Mount Bracket
Prop Shaft Support Bearing
Fasteners
PVT Inner Cover Bolts
PVT Outer Cover Screws
Radius Rod Fasteners
Seat Base to Seat Frame
Fasteners
Seat Base to Frame (front)
Seat Base to Frame (rear)
Seat Belt Mounting
Fasteners
Seat Slider Plate Screws
Shift Cable Bracket Bolts
Shock Guard Screws
Shock Mount (front)
Shock Mount (rear)
Shock Reservoir Mounting
Clamps (rear)
Skid Plate Fasteners
Spark Plug
Speed Sensor Screw
Stabilizer Bar Linkage
(rear)
Stabilizer Bar Mounting
Bracket Bolts (rear)
Stabilizer Bar Locating
Clamp Bolts
Starter Mounting Bolts
Starter One-Way Clutch
Screws
Stator Cover Screws
Steering Tilt Shock
Fastener
Steering Pivot Tube
Fasteners
Steering Rack Mounting
Bolts
1.22
TORQUE
106 in-lb (12 Nm)
13 ft-lb (18 Nm)
37 ft-lb (50 Nm)
14 ft-lb (20 Nm)
16 ft-lb (22 Nm)
8 ft-lb (11 Nm)
16 ft-lb (22 Nm)
30 ft-lb (41 Nm)
35 ft-lb (47 Nm)
12 ft-lb (16 Nm)
48 in-lb (5 Nm)
40 ft-lb (54 Nm)
8 ft-lbs (11 Nm)
14 ft-lb (19 Nm)
30 ft-lb (41 Nm)
40 ft-lbs (54 Nm)
4 ft-lb (5 Nm)
17 ft-lb (23 Nm)
14 in-lbs (2 Nm)
44 ft-lb (60 Nm)
70 ft-lbs (95 Nm)
35 in-lb (4 Nm)
8 ft-lbs (11 Nm)
7 ft-lbs (10 Nm)
12 ft-lb (16 Nm)
40 ft-lbs (54 Nm)
17 ft-lb (23 Nm)
10 ft-lb (14 Nm)
7 ft-lb (10 Nm)
9 ft-lb (12 Nm)
9 ft-lb (12 Nm)
7 ft-lb (10 Nm)
8 ft-lb (11 Nm)
16 ft-lbs (22 Nm)
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
ITEM
Steering Shaft to EPS Unit
Steering Shaft to Steering
Rack
Steering Wheel Nut
Thermostat Cover Bolts
Throttle Pedal Mounting
Fasteners
Tie Rod End to Knuckle
Tie Rod Jamb Nuts
Trailing Arm to Frame
Trailing Arm to Bearing
Carrier Fasteners
Transmission Bell Crank
Nut
Transmission Case Screws
Transmission Drain / Fill
Plugs
Transmission Isolator Bolt
(rear)
Transmission Rear Mount
Bracket Fasteners
Transmission Joint Bracket
Bolts
Transmission Park Flange
Screws
Transmission Sector Gear
Cover
Transmission Shift Fork
Screws
Transmission Snorkel Tube
Locking Screw
Valve Cover Bolts
Visor Mounting Screws
Voltage Regulator
Fasteners
Water Pump Impeller
Water Pump Cover Bolts
Wheel Lug Nuts
TORQUE
15 ft-lbs (20 Nm)
42 ft-lb (57 Nm)
65 ft-lbs (88 Nm)
7 ft-lb (10 Nm)
18 ft-lb (24 Nm)
15 ft-lbs (20 Nm) + 90°
14 ft-lbs (19 Nm)
70 ft-lb (95 Nm)
42 ft-lb (54 Nm)
18 ft-lb (24 Nm)
20 ft-lbs (27 Nm)
14 ft-lbs (19 Nm)
40 ft-lb (54 Nm)
17 ft-lb (23 Nm)
44 ft-lb (60 Nm)
10 ft-lb (14 Nm)
12 ft-lb (16 Nm)
10 ft-lb (14 Nm)
10 ft-lb (14 Nm)
7 ft-lbs (10 Nm)
8 ft-lb (11 Nm)
5 ft-lb (7 Nm)
7 ft-lb (10 Nm)
(Apply Loctite® 204™ to bolt
threads)
7 ft-lb (10 Nm)
(Apply Loctite® 204™ to bolt
threads)
120 ft-lbs (163 Nm)
Chapters
Table of Contents
Troubleshooting
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