Page 1 Operator’s Guide 03/2004 Edition sinumerik SINUMERIK 840D/810D HMI Embedded...
Page 3 Services Operating Area Diagnosis Operating Area Start-Up Operating Area Valid for Service Control Software version SINUMERIK 840D powerline SINUMERIK 840DE powerline (export version) Appendix SINUMERIK 840Di SINUMERIK 840DiE (export version) SINUMERIK 810D powerline SINUMERIK 810DE powerline (export version) 03.04 Edition...
Page 4 , SINUMERIK and SIMODRIVE are registered trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of which by third parties may constitute copyright violation Other functions not described in this documentation might be Additional information is available on the Internet under: executable in the control.
Page 5: Sinumerik 840D Powerline
The hardware description below contains a list of the available powerline modules: References: /PHC/ SINUMERIK 810D Configuration Manual  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 6 Validity Catalog NC 60 is definitive in terms of the validity of the functions /BU/ Machine Tools, catalog NC 60  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 7 A complete list of available literature is included in the Appendix of this Operator's Guide.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 8 Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state.  Siemens AG, 2004. All rights reserved viii SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 9 Cases where faults which could affect safety are not remedied before starting up the control.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 10 Unforeseen danger can arise with reference to: • life and limb of personnel, • the control, machine or other assets of the owner and the user.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 11: Table Of Contents
Blue screen error status screen................2-63 Operating Example 3-65 Typical operating sequence..................3-66 Machine Operating Area 4-67 Data structure of the NC control ................4-68  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 12 Tool data .........................5-117 5.1.1 Tool offset structure ....................5-117 5.1.2 Tool types and tool parameters................5-117 Tool offset........................5-131 5.2.1 Tool offset function and basic display ..............5-131  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 13 Delete tools ......................5-171 5.5.8 Load or unload tool in magazine................5-172 5.5.9 Relocating tools ...................... 5-173 5.5.10 Enter tool wear data....................5-175  Siemens AG, 2004. All rights reserved xiii SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 14 Graphic representation of the contour ..............6-209 6.5.3 Create contour......................6-210 6.5.4 Changing a contour....................6-213 6.5.5 Contour elements general..................6-214 6.5.6 Create, change, delete contour elements ...............6-215  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 15 Execution from external source via RS-232 interface ..........7-269 7.5.8 Reading ISO programs in/out via RS-232 C............7-269 7.5.9 Execute program from network drive, Compact Flash Card, disk ......7-274  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 16 Set up logical drives ....................9-305 Change language ....................9-306 Initiate NCK reset ....................9-307 Setting, deleting, changing password ..............9-307 9.10 Display or modify system resources ...............9-308  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 17 Contents Service 10-309 10.1 Operating data ...................... 10-310 10.2 Cleaning ........................ 10-310 Appendix A-313 Abbreviations ......................A-314 Terms ........................A-323 References......................A-347 Index ........................I-361  Siemens AG, 2004. All rights reserved xvii SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 19: Introduction
03.04 Introduction Introduction The product SINUMERIK 840D/810D ..............1-20 Switching control system on and off ................. 1-21 Operating areas ......................1-22  Siemens AG, 2004. All rights reserved 1-19 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 20: The Product Sinumerik 840D/810D
Read Chapter 2 "Operator Components" carefully before proceeding with further chapters. All subsequent chapters are written on the assumption that you have done so!  Siemens AG, 2004. All rights reserved 1-20 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 21: Switching Control System On And Off
Switching the control OFF Please follow the instructions for switching off the control or the entire system! Machine manufacturer Please refer to the information and specifications provided by the machine manufacturer!  Siemens AG, 2004. All rights reserved 1-21 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 23 By pressing the "Area switchover" key twice, you can toggle between the operating areas last selected, e.g. between the "Parameters" and "Machine" areas.  Siemens AG, 2004. All rights reserved 1-23 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 25: Operator Components/Operating Sequences
2.5.9 m:n communication links................... 2-60 2.5.10 Pocket calculator....................... 2-62 2.5.11 Input of fits......................... 2-62 2.5.12 Blue screen error status screen ................2-63  Siemens AG, 2004. All rights reserved 2-25 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 26: Operator Panels
3 Softkey bar (horizontal) 4 ETC key (menu extension) 5 Area switchover key 6 Softkey bar (vertical) All keys are described in the following sections.  Siemens AG, 2004. All rights reserved 2-26 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 27 1 Machine area key 2 Recall (Return) 3 Softkey bar (horizontal) 4 ETC key (menu extension) 5 Area switchover key 6 Softkey bar (vertical)  Siemens AG, 2004. All rights reserved 2-27 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 28 6 ETC key 7 Area switchover key *) Wear will probably be high when the TEMP LED is lit. With full CNC keyboard  Siemens AG, 2004. All rights reserved 2-28 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 29: Operator Panel Keys
The keys marked with an * correspond to the key symbols in US layout. MACHINE Direct branch to the "Machine" operating area. Recall key Return to the next higher menu. Recall closes a window.  Siemens AG, 2004. All rights reserved 2-29 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 30 The letter "i" displayed in the dialog line indicates that information is available. SHIFT Depress the Shift key to enter the uppermost character shown on the dual input keys.  Siemens AG, 2004. All rights reserved 2-30 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 32 Switch Select mode on and off in the editor Cursor to the right • Move between different fields or lines. • Open a directory or program.  Siemens AG, 2004. All rights reserved 2-32 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 33 This key has the same function as the "Alarm list" softkey. CUSTOM The customer configures this key. Initiates a PCU reset  Siemens AG, 2004. All rights reserved 2-33 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 34: Machine Control Panels
The machine tool can either be equipped with a standard machine control panel from SIEMENS or with a specific machine control panel from the machine-tool manufacturer. The machine control panel described in this document is the panel supplied by SIEMENS.
Page 35: Machine Control Panel Keys
Control of machine through execution of a block or a sequence of blocks. The blocks are entered on the operator panel front.  Siemens AG, 2004. All rights reserved 2-35 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 36 Reposition, re-approach contour in "Jog" mode. Ref Point Approaching a reference point Ref Point Approach the reference point (Ref) in "Jog" mode.  Siemens AG, 2004. All rights reserved 2-36 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 37: Feedrate Control
Axis keys (for milling machines): Select axis (X…. 9) for traversing 9th Axis ..in a positive direction with the "+" key or  Siemens AG, 2004. All rights reserved 2-37 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 38: Spindle Control
"Spindles" display (vertical softkey in basic display). Control range: 50% to 120% of programmed spindle speed Increment: 5% between latch positions  Siemens AG, 2004. All rights reserved 2-38 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 39: Key Switch
(see information supplied by the machine-tool manufacturer). 2.3.5 Key switch SIEMENS key switch The key switch on the SINUMERIK 840D, 810D has 4 settings to which protection levels 4 to 7 are assigned. Machine manufacturer Functions can be assigned to key switch positions by the machine manufacturer.
Page 40 If the password is set, the key switch positions are irrelevant. /IAD/Installation & Start-Up Guide 840D or References /IAC/Installation & Start-Up Guide 810D  Siemens AG, 2004. All rights reserved 2-40 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 41: Program Control
Chapter 2 Screen Layout) This function is dependent on the settings under "Program control" in the Machine operating area.  Siemens AG, 2004. All rights reserved 2-41 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 42: Standard Pc Keyboard Mf-Ii
The standard PC keyboard does not meet the requirements (EMC) of a SINUMERIK control. For this reason, it should only be used for installation and servicing purposes.  Siemens AG, 2004. All rights reserved 2-42 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 43: Mouse Operability With Hmi Embedded Win32
Click selection field Make next selection Click check field Invert field, make next selection This function is not supported on the PCU 20. Note  Siemens AG, 2004. All rights reserved 2-43 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 44: Screen Layout
Information can be displayed via the i-key Recall: Return to higher-level menu > ETC: Expansion of the softkey bar in the same menu.  Siemens AG, 2004. All rights reserved 2-44 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 45: Global Machine Status Display
3 Program status The current status of the running part program is output: • Program aborted • Program running • Program stopped  Siemens AG, 2004. All rights reserved 2-45 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 46 Waiting for tool change acknowledgement Waiting for gear stage change Waiting for position control Waiting for thread cut Wait: Waiting for punching Waiting for safe operation  Siemens AG, 2004. All rights reserved 2-46 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 47 Waiting for axis replacement: Axis is currently coupled slave axis 9 Program control Functions that have been activated are displayed (settable via "Program control").  Siemens AG, 2004. All rights reserved 2-47 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 48: Program Control Display
Feed stop This function is not activated/deactivated under Program Control, but via the Feed Start/Feed Stop keys on the machine control panel.  Siemens AG, 2004. All rights reserved 2-48 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 49: General Operating Sequences
The name of the selected workpiece is displayed on the screen in field Select program "Program name" at the top. The program is then loaded.  Siemens AG, 2004. All rights reserved 2-49 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 50: Selecting And Opening Directory/File
Now both editor windows are displayed alongside each other on the screen. Use the "Next window" key to toggle between the windows.  Siemens AG, 2004. All rights reserved 2-50 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 51 Operating sequence If you press the horizontal softkey "Settings" Settings and the vertical softkey "Editor settings" you get the following window: Editor settings  Siemens AG, 2004. All rights reserved 2-51 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 52: Changing Menu Window
Position cursor in menu window: You can position the cursor at the desired point in the menu window with the "Direction keys".  Siemens AG, 2004. All rights reserved 2-52 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 53: Editing Inputs/Values
In some fields you can choose between several preset values using the "Select" key. • The editor displays only the characters which can be input via the operator panel front keyboard.  Siemens AG, 2004. All rights reserved 2-53 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 54: Confirming/Canceling Input
• Configure cycle parameters (drilling, milling, turning) • Start simulation • Recompile (cycles, free contour programming) • Renumber blocks • Change settings  Siemens AG, 2004. All rights reserved 2-54 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 55 Press the "Input" key to end a block. The characters "L F " ("Line Feed") are automatically generated. The block will not be accepted for processing without a line feed character.  Siemens AG, 2004. All rights reserved 2-55 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 56 NC block with "Go to.." Go to .. Find • or search for a particular character string with "Find".  Siemens AG, 2004. All rights reserved 2-56 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 57 Changes are saved in the file loaded in the editor. Save file Further information Please note that the changes to programs stored in the NC memory take immediate effect.  Siemens AG, 2004. All rights reserved 2-57 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 58 Position the cursor in the text editor on the line with the program step (contour/cycle) whose parameters you wish to change.  Siemens AG, 2004. All rights reserved 2-58 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 59: Channel Switchover
The machine is in the initial state, e.g. after power-on or after end of program. The initial state is defined by the machine-tool manufacturer in the PLC program.  Siemens AG, 2004. All rights reserved 2-59 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 60: M:n Communication Links
"Channel menu". Important Only two links may be active simultaneously on one NCU. References /FB2/B3: Several Operator Panels and NCUs  Siemens AG, 2004. All rights reserved 2-60 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 61 NC) only takes place upon activation of a vertical softkey. NC switchover You can change to another NC via the vertical softkeys if the channel is not on the current NC.  Siemens AG, 2004. All rights reserved 2-61 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 62: Pocket Calculator
The arithmetic mean is calculated from the upper and lower limiting value and displayed in the field.  Siemens AG, 2004. All rights reserved 2-62 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 63: Blue Screen Error Status Screen
You will find various options for saving system information in the following documentation: References: /IAM/ Installation & Start-Up Guide HMI Embedded (IM2)  Siemens AG, 2004. All rights reserved 2-63 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 64 Operator Components/Operating Sequences 03.04 2.5 General operating sequences  Siemens AG, 2004. All rights reserved 2-64 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 65: Operating Example
03.04 Operating Example Operating Example Typical operating sequence ..................3-66  Siemens AG, 2004. All rights reserved 3-65 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 66: Typical Operating Sequence
Insert tool and run machining program • Storing a program Save a part program on external storage devices Read out via RS-232 interface  Siemens AG, 2004. All rights reserved 3-66 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 67: Machine Operating Area
Setting block search/search destination ..............4-107 4.6.5 Accelerated block search for execution from external source ........ 4-110 4.6.6 Overstoring......................4-111 4.6.7 Program control....................... 4-112 4.6.8 DRF offset .......................4-113  Siemens AG, 2004. All rights reserved 4-67 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 68: Data Structure Of The Nc Control
The setup functions provided are "Reference point approach", "Repositioning", "Handwheel" or "Traverse in preset increments" and "Redefine control zero" (preset).  Siemens AG, 2004. All rights reserved 4-68 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 69: Program
In "MDA" mode, it is possible to select "Teach In" (storage of motion sequences in a part program through position approach) by pressing Teach In the MCP key.  Siemens AG, 2004. All rights reserved 4-69 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 70: Operating Mode Group And Channels
An operating mode group is either in "Automatic," "Jog" or "MDA" operating mode, i.e. several channels of one operating mode group can not assume different operating modes at the same time.  Siemens AG, 2004. All rights reserved 4-70 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 71: Selection Of Operating Mode / Changing Operating Mode
"Area switchover" key:  Siemens AG, 2004. All rights reserved 4-71 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 72: Services
To provide this type of protection, the control system offers a facility for disabling or enabling mode changes. References /FB//K1: Mode Group, Channel, Program Operation  Siemens AG, 2004. All rights reserved 4-72 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 73: General Functions And Displays
Repositioning: Select the "Machine" operating area. Select "Jog" mode. Press the "Repos" key to reposition the tool on the contour. Repos  Siemens AG, 2004. All rights reserved 4-73 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 74: Display Program Level
When you press the "Current block" softkey, the "Current block" Current block window containing the program blocks of the current part program is displayed again.  Siemens AG, 2004. All rights reserved 4-74 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 75: Switching Between The Machine/Workpiece Coordinate System (Mcs/Wcs)
Cartesian coordinate system. All geometry axes and special axes are displayed in the workpiece coordinate system. Work position Repos offset  Siemens AG, 2004. All rights reserved 4-75 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 76 WCS MCS MCP. • The number of places displayed after the decimal point and units of measure can be set in machine data.  Siemens AG, 2004. All rights reserved 4-76 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 77: Display Axis Feedrates
You can use the "Page" keys to display other axes if required.  Siemens AG, 2004. All rights reserved 4-77 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 78: Display Spindles
Function Auxiliary functions active in the selected channel can be displayed. Operating sequence "Auto"/"MDA"/"Jog" mode is selected in the "Machine" operating area.  Siemens AG, 2004. All rights reserved 4-78 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 79: Display G Functions, Transformations And Swivel Data Record
TCARR = 1 .. n* *n max. no. of set swivel data (TOOLCARRIER) that are active. References /PGZ/Programming Guide Cycles: Chapter 3 "Swiveling"  Siemens AG, 2004. All rights reserved 4-79 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 80: Handwheel
The "Preset" function can be used to redefine the control zero in the machine coordinate system. The preset values act on machine axes. Axes do not move when "Preset" is active.  Siemens AG, 2004. All rights reserved 4-80 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 81: Set Actual Value
The "Set actual value" function can only be used if the control is in the workpiece coordinate system. The functions are stored under the same softkey.  Siemens AG, 2004. All rights reserved 4-81 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 82: Start-Up
The new actual value is displayed in the "Position" column. "Delete Basic WO" can be selected to undo all the previously entered Delete Basic WO offset settings. Confirm with "OK".  Siemens AG, 2004. All rights reserved 4-82 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 83: Inch/Metric Switchover
If the switchover cannot be performed, this is indicated by a message in the user interface. References /FB1/G2: Section: Metric/Inch System of Measurement  Siemens AG, 2004. All rights reserved 4-83 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 84: Actual Value Display: Settable Zero Offset System, Szs
• The software limit switches are not active! Machine manufacturer Please refer to the information and specifications provided by the machine manufacturer.  Siemens AG, 2004. All rights reserved 4-84 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 85 Select the axis to be traversed and 9th Axis press the "+" or "–" key. The selected axis moves to the reference point.  Siemens AG, 2004. All rights reserved 4-85 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 86 The machine can be started in Automatic mode only when all axes with a defined reference point (see machine data MD) have reached  Siemens AG, 2004. All rights reserved 4-86 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 87: Jog Operating Mode
The following basic display "Jog" is displayed when you press the "Area switchover" key and the "Jog" key. The "Jog" basic display contains values relating to position, feedrate, spindle and tool.  Siemens AG, 2004. All rights reserved 4-87 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 88 Displays the set and actual value of the spindle speed, the position of the spindle, the position of the spindle override switch , and the spindle power.  Siemens AG, 2004. All rights reserved 4-88 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 89 (e.g. G01, SPLINE, ...), or tool radius compensation not active (e.g. G40). Increases the size of the actual-value display. Zoom act. val.  Siemens AG, 2004. All rights reserved 4-89 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 90: Traversing Axes
Feedrate and rapid traverse override switches can be operative. One or several axes can be selected at the same time (depending on PLC program).  Siemens AG, 2004. All rights reserved 4-90 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 91: Inc: Incremental Dimension
(see also Section "Traversing axes"). Increment keys with preset increment sizes are temporarily inoperative.  Siemens AG, 2004. All rights reserved 4-91 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 92: Repos
The rapid traverse override switch is active. Non-adjusted Repos offsets are adjusted on switchover to Automatic mode followed by start with program advance and linear interpolation.  Siemens AG, 2004. All rights reserved 4-92 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 93: Si (Safety Integrated): User Confirmation
For more information please refer to: References /FBSI/, Description of Functions SINUMERIK Safety Integrated.  Siemens AG, 2004. All rights reserved 4-93 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 94: Determine Scratching/Zero Offset
The fine offset is taken into account and remains valid. • "Set position": Input of subsequent setpoint position for scratched edge. "Approach direction": Selection fields for positive/negative approach direction.  Siemens AG, 2004. All rights reserved 4-94 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 95 The swivel function (CYCLE800) has been set up by the machine version 6.3 and higher) manufacturer. The "Activate swivel data" softkey is only displayed if a TOOLCARRIER is active.  Siemens AG, 2004. All rights reserved 4-95 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 96: Displaying System Frames
Display is according to the position in the frame chain. The following figure shows an example screen layout:  Siemens AG, 2004. All rights reserved 4-96 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 97 Setting Work User offset variable data offset data Machine manufacturer Please refer to the information and specifications provided by the machine manufacturer.  Siemens AG, 2004. All rights reserved 4-97 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 98: Mda Operating Mode
"Channel Reset" or "Channel interrupted" state. The program created in MDI mode is saved in the "MPF" directory as a part program (MPF).  Siemens AG, 2004. All rights reserved 4-98 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 99 "Auxiliary functions" and "Spindles" softkeys (if spindle is configured). The contents of the MDA program in the NC are erased. Delete MDA prog.  Siemens AG, 2004. All rights reserved 4-99 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 100: Save Program
Submode "Teach In" is selected. After selecting the function, the cursor is located in the first blank line Teach In of the "Teach In program" window.  Siemens AG, 2004. All rights reserved 4-100 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 101 Insert block front of the line in which the cursor is located. New position values and miscellaneous functions are saved. Save block  Siemens AG, 2004. All rights reserved 4-101 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 102 In the case of G64, the end point response will differ when the part program is executed in "Automatic" mode. • All the G functions can be used.  Siemens AG, 2004. All rights reserved 4-102 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 103: Automatic Mode
If the NC detects G0 during part program execution, the current value of the rapid traverse override is displayed in the "Feedrate" window.  Siemens AG, 2004. All rights reserved 4-103 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 104 UP call, not the first block of the subprogam (program execution). Further information The other softkeys are described in the sections below.  Siemens AG, 2004. All rights reserved 4-104 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 105: Execute Program
The program starts running when you press the "NC Start" key, and you can track the axis position, spindle, etc in the display. Cycle Start  Siemens AG, 2004. All rights reserved 4-105 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 106: Program Editing
Only program lines that have not yet been executed can be edited. • Reset status: All program lines can be edited. • Program Running state: Program cannot be edited!  Siemens AG, 2004. All rights reserved 4-106 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 107: Setting Block Search/Search Destination
References For further information about block search, please refer to: /FB/ K1, Mode Group, Channel, Program control  Siemens AG, 2004. All rights reserved 4-107 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 108 Program Program If the program interruption occurred in a subprogram level, you can level + level − change program levels here.  Siemens AG, 2004. All rights reserved 4-108 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 109 Preset search destination to last program interruption point: The search pointer is assigned the data of the last program Interrupt. point interruption point.  Siemens AG, 2004. All rights reserved 4-109 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 110: Accelerated Block Search For Execution From External Source
The block search via "Search position" is only possible for programs position which have been loaded onto the NC and not for programs executed from the hard disk.  Siemens AG, 2004. All rights reserved 4-110 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 111: Overstoring
The "Overstore" window Cycle Start and associated softkeys are not displayed again until the "Channel interrupted", "Stop" or "Reset" state is reached.  Siemens AG, 2004. All rights reserved 4-111 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 112: Program Control
Display all blocks in the current block display Display only traversing blocks in the current block display window See Chapter 2, “Program Control Display”  Siemens AG, 2004. All rights reserved 4-112 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 113: Drf Offset
You can alter the DRF offset by traversing the appropriate machine axis using the handwheel (the actual value display does not change).  Siemens AG, 2004. All rights reserved 4-113 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 114 Traverse the required axes using the handwheel. Using the same operating sequence, you can also return the DRF offset to the value "0".  Siemens AG, 2004. All rights reserved 4-114 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 115: Parameters Operating Area
Sorting tools in the tool list ..................5-165 Tool management ShopTurn .................. 5-166 5.5.1 Function scope......................5-167 5.5.2 Select tool list ......................5-168 5.5.3 Create new tool ....................... 5-168  Siemens AG, 2004. All rights reserved 5-115 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 116 Activate work/zero offset and basic frame immediately ..........5-191 5.8.5 Global work/zero offset/frame (Basic WO)..............5-192 User data/user variables (GUD, PUD, LUD) ............5-194 5.9.1 General........................5-194  Siemens AG, 2004. All rights reserved 5-116 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 117: Tool Data
(drill, milling cutter, turning tools with cutting edge position etc.).  Siemens AG, 2004. All rights reserved 5-117 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 118 F´: Toolholder G18: Other values must Radius in Z/X reference point be set to zero Length 1 in X G19: Radius in Y/Z  Siemens AG, 2004. All rights reserved 5-118 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 119 GWPS grinding speed Facing wheel Facing wheel with monitoring Facing wheel with monitoring without base dimension for GWPS grinding speed Dresser  Siemens AG, 2004. All rights reserved 5-119 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 120 Length 2 in Z Radius Radius in Z/X Length 1 in Z G19: Length 2 in Y Radius in Y/Z Length 2 (Z)  Siemens AG, 2004. All rights reserved 5-120 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 121 Length 2 in Z Radius in Z/X Length 1 in Z G19: Base Radius Length2 in Y Length 2 Radius in Y/Z Geometry Length 2  Siemens AG, 2004. All rights reserved 5-121 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 122 Angle of inclined wheel Real $TC_TPG9 Param. no. for radius calc. Integer Additional parameters $TC_TPC1 Angle of inclined wheel Real up to $TC_TPC10 Real  Siemens AG, 2004. All rights reserved 5-122 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 123 Length 1 Length 2 in Z be set to zero Length 2 Length 1 in Z G19: Length 2 in Y Radius  Siemens AG, 2004. All rights reserved 5-123 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 124 $TC_DP4 $TC_DP13 $TC_DP22 Length 3 $TC_DP5 $TC_DP14 $TC_DP23 Radius compensation Diameter $TC_DP6 $TC_DP15 Slot width b $TC_DP7 $TC_DP16 Projection k $TC_DP8 $TC_DP17  Siemens AG, 2004. All rights reserved 5-124 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 125 Reserved Reserved Reserved Base dimensions/ Length offsets adapter Length 1 Length 2 Length 3 Technology Clearance angle for turning tools Clearance angle  Siemens AG, 2004. All rights reserved 5-125 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 126 Other values must be set to zero G19: Length 1 in X Length2 in Z Length 3 in Y Radius in Z/X  Siemens AG, 2004. All rights reserved 5-126 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 127 Length 1 in X set to zero Length 2 in Z F: Toolholder G19: Length 1 in Z reference point Length 2 in Y  Siemens AG, 2004. All rights reserved 5-127 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 128 $TC_DP21 Basic length 1 Basic length 1 Basic length 1 =1048576) $TC_DP22 Basic length 2 Basic length 2 Basic length 2 =2097152)  Siemens AG, 2004. All rights reserved 5-128 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 129 Cartesian coordinate system for an inclined grinding wheel. The length compensations always specify the distances between the tool holder reference point and the tool tip in Cartesian coordinates.  Siemens AG, 2004. All rights reserved 5-129 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 130 The tool offsets can be entered not only via the operator panel front but also via the data input interface. For programming of compensation data see References /PG/ Programming Guide Fundamentals  Siemens AG, 2004. All rights reserved 5-130 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 131: Tool Offset
The maximum number of offset parameters (T and D numbers) can be set by means of machine data. Machine manufacturer Please note information supplied by machine tool manufacturer!  Siemens AG, 2004. All rights reserved 5-131 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 132 Find any tool or the active tool Go to List of all available tools Overview New cutting edge or a new tool  Siemens AG, 2004. All rights reserved 5-132 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 133: Create New Tool
No new tool is set up. Input is discarded. The new tool is created. Abort The window is closed and the tool list is overlaid.  Siemens AG, 2004. All rights reserved 5-133 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 134: Display Tool
The "Overview" softkey displays a list of all existing tools. Overview Position the cursor on the tool you wish to find and confirm your request by pressing the "OK" softkey.  Siemens AG, 2004. All rights reserved 5-134 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 135: Delete Tool
The tool and all its edges are deleted. The tool offsets of the tool number preceding the deleted tool are displayed.  Siemens AG, 2004. All rights reserved 5-135 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 136: Create New Cutting Edge
You can select and modify the edges of tools that you have set up. The "Tool offsets" window is selected. Select a tool of your choice and a cutting edge. T No. T No. –  Siemens AG, 2004. All rights reserved 5-136 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 137: Find Cutting Edge
D No. D No. "Delete" softkey and Delete Delete tool the "Delete tool edge" softkey. edge The displayed tool edge is deleted.  Siemens AG, 2004. All rights reserved 5-137 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 138: Determine Tool Offsets
The following equation applies: Position – reference value = input value The window is closed. Position – reference value is entered in the input field. The window Calculate remains open.  Siemens AG, 2004. All rights reserved 5-138 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 139: Tool Offsets With D-Numbers Only (Flat D No.)
D number represents exactly one offset data record. Machine manufacturer Please note information supplied by machine tool manufacturer! References /FB1/W1: Tool offset  Siemens AG, 2004. All rights reserved 5-139 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 140: Make Active Tool Offset Operative Immediately
/FB1/K2: Axes/Coordinate Systems etc. Caution The offset is applied in the next programmed axis motion in the part program after "Cycle Start" in Reset.  Siemens AG, 2004. All rights reserved 5-140 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 141: Tool Management
References /IAM/IM2/Installation & Start-Up Guide HMI Embedded /FBW/Description of Functions Tool Management or /FBSP/Description of Functions ShopMill /FBT/Description of Functions ShopTurn  Siemens AG, 2004. All rights reserved 5-141 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 142: Tool Management Basic Display
Location number Tool designation Name of tool Other displays configured by the machine manufacturer, e.g. Duplo no. Number of spare tool (replacement tool)  Siemens AG, 2004. All rights reserved 5-142 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 143 The tool is deleted from the current magazine location. Unload The tool is moved from the current magazine location to another Relocate location.  Siemens AG, 2004. All rights reserved 5-143 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 144: Select New Tool
The horizontal and vertical softkey bars change. Select the menu via the softkey "Magazine list" or "Tool list". Magazine Tool list list Select the appropriate magazine. Next magazine  Siemens AG, 2004. All rights reserved 5-144 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 145: Display And Modify Tool Data
Switches back by one edge. D No. Creates new edge. edge Edit compensation data of new edge. Abort input. Abort Confirm and accept input.  Siemens AG, 2004. All rights reserved 5-145 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 146: Load Tool
There are three ways to search the empty location according to different tool sizes in conjunction with location types: Find an empty location Current location Load location  Siemens AG, 2004. All rights reserved 5-146 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 147 If data are still missing, the tool data display is opened with the missing data set to their defaults. You can start the loading operation again.  Siemens AG, 2004. All rights reserved 5-147 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 148: Unloading Of A Tool
The tool data of the selected tool is deleted from the TO memory. You Delete tool can do this only if the tool is not currently stored in a magazine location.  Siemens AG, 2004. All rights reserved 5-148 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 149: Relocating A Tool
You can find a tool or tool location in the active tool magazine and position the tool. The "Magazine list" menu is displayed. Magazine list Operating sequence Select the required magazine. Next Maglist x magazine  Siemens AG, 2004. All rights reserved 5-149 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 150 The tool/location is moved to the load point. If there are several load points, a window opens in which you can select the appropriate point with the cursor.  Siemens AG, 2004. All rights reserved 5-150 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 151: Shopmill Tool Management
Monitoring of the effective operating time (tool life) • Monitoring of number of tool load operations • Additional tool status data (disable tool, tool in fixed location, oversized tool)  Siemens AG, 2004. All rights reserved 5-151 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 152: Function Scope
– 121 End mill with corner rounding – 155 Bevel cutter – 156 Bevel cutter with fillet – 157 Conical die sinker  Siemens AG, 2004. All rights reserved 5-152 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 153: Select Tool List
The tool type determines which geometry data are required and how they will be computed. The following common tool types are available:  Siemens AG, 2004. All rights reserved 5-153 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 154 Tapered die mill Angle for conical tools Press the softkey "Details" and enter the fillet radius and angle for the Details conical milling tools.  Siemens AG, 2004. All rights reserved 5-154 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 155: Set Up More Than One Edge For Each Tool
The tool name must not exceed 17 characters in length. You can use letters, digits, the underscore symbol (_), periods (".") and slashes ("/").  Siemens AG, 2004. All rights reserved 5-155 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 156: Creating Duplo/Replacement Tools
These tools must be attached/detached manually to/from the spindle. Machine manufacturer Please note information supplied by machine tool manufacturer!  Siemens AG, 2004. All rights reserved 5-156 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 157: Enter Tool Wear Data
A positive differential value for the radius therefore corresponds to an oversize (e.g. for subsequent grinding). Machine manufacturer Please note information supplied by machine tool manufacturer!  Siemens AG, 2004. All rights reserved 5-157 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 158: Activate Tool Monitoring
W. Machine manufacturer Please follow the machine manufacturer's instructions!  Siemens AG, 2004. All rights reserved 5-158 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 159 Option U Select the option "U" in the second field of the last column if you want to mark the tool as oversize.  Siemens AG, 2004. All rights reserved 5-159 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 160: Managing Magazine Locations
Position the cursor on the disabled field. Deselect option G in the "Location disable" column. The magazine location is enabled again.  Siemens AG, 2004. All rights reserved 5-160 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 161: Delete Tools
You can switch to the tool type you want with the "Alternative" key. The input fields for the new tool type are displayed.  Siemens AG, 2004. All rights reserved 5-161 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 162: Load Or Unload Tool In Magazine
Press the "Spindle" and "OK" softkeys to load a tool into the spindle. Spindle The tool is loaded into the specified magazine location.  Siemens AG, 2004. All rights reserved 5-162 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 163: Relocating Tools
If a spindle location is shown in the tool list, you can also load or unload a tool directly into or out of the spindle. Machine manufacturer Please follow the machine manufacturer's instructions!  Siemens AG, 2004. All rights reserved 5-163 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 164 Press the "OK" softkey. An empty location is suggested. Press the "OK" softkey. The tool is relocated to the suggested magazine location.  Siemens AG, 2004. All rights reserved 5-164 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 165: Sorting Tools In The Tool List
Activate one of the softkeys to choose the sort criteria. magazine name The tools are listed in the new order. type t-number  Siemens AG, 2004. All rights reserved 5-165 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 166: Tool Management Shopturn
(G) / not disabled ( ), and the properties assigned to the active tool (e.g. oversize (U) are displayed in the magazine list.  Siemens AG, 2004. All rights reserved 5-166 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 167: Function Scope
Tool state: Tool disabled – Tool state: Tool oversized (right and left half locations) – Magazine parameters Magazine location disabled –  Siemens AG, 2004. All rights reserved 5-167 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 168: Select Tool List
Possible tool types The rotary drill can be used for centric drilling and turning.  Siemens AG, 2004. All rights reserved 5-168 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 169 Place the cursor in the "Type" column. Use the "Alternative" softkey or the "Select" key to select one of the specified options.  Siemens AG, 2004. All rights reserved 5-169 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 170: Setting Up More Than One Cutting Edge For Each Tool
The duplo number 1 is always assigned to the original tool and duplo numbers 2, 3, etc. are assigned to the replacement tools.  Siemens AG, 2004. All rights reserved 5-170 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 171: Sort Tools
Select the "Tool list" softkey. Tool list Select the tool of your choice. Press the "Delete tool" softkey and Delete tool confirm with "Delete".  Siemens AG, 2004. All rights reserved 5-171 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 172: Load Or Unload Tool In Magazine
Enter the desired location number and press the "OK" softkey. The data relating to your tool are now displayed in the specified magazine location.  Siemens AG, 2004. All rights reserved 5-172 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 173: Relocating Tools
If a spindle location is shown in the tool list, you can also load or unload a tool directly into or out of the spindle. Machine manufacturer Please follow the machine manufacturer's instructions!  Siemens AG, 2004. All rights reserved 5-173 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 174 Press the "OK" softkey. An empty location is suggested. Press the "OK" softkey. The tool is relocated to the suggested magazine location.  Siemens AG, 2004. All rights reserved 5-174 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 175: Enter Tool Wear Data
If a replacement tool is available, it is inserted in its place. Tool life is monitored on the basis of the selected tool cutting edge.  Siemens AG, 2004. All rights reserved 5-175 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 176 Monitor tool use Select "Tool wear" via softkey Tool wear Position the cursor on the tool that you want to monitor.  Siemens AG, 2004. All rights reserved 5-176 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 177 Select the option "U" in the second field of the last column if you want Option U to mark the tool as oversize. The tool disable or location disable for neighboring magazine locations is now active.  Siemens AG, 2004. All rights reserved 5-177 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 178: Manage Magazine Locations
Place the cursor on an empty magazine location in the "Location disable" column. Press the "Alternative" softkey until the letter "G" no longer appears. Alternative The magazine location is enabled again.  Siemens AG, 2004. All rights reserved 5-178 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 179: R Parameters
The complete R variable range is deleted after a safety query and Delete all "OK", i.e. all values are set to 0. You cannot delete using "Abort". Abort  Siemens AG, 2004. All rights reserved 5-179 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 180 When you press the "Input key", the cursor is automatically positioned on this parameter if it exists. Further information Input and deletion of parameters can be disabled via the key switch.  Siemens AG, 2004. All rights reserved 5-180 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 181: Setting Data
NC program until a "WALIMON" command is set. Further information The "Working area limitation" function can be disabled by means of the key switch.  Siemens AG, 2004. All rights reserved 5-181 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 182: Jog Data
Position the cursor bar on the appropriate input field and enter a new value or Select a new value using the "Select" key.  Siemens AG, 2004. All rights reserved 5-182 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 183: Spindle Data
• The limit values for the maximum and minimum permissible values are defined in the machine data. • The "Spindle data" function is displayed only if a spindle is configured.  Siemens AG, 2004. All rights reserved 5-183 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 184: Dry Run Feedrate For Dry Mode
A multiple thread can be cut by changing the angle when the thread cutting operation is repeated. Starting point offset in ° Starting angle for thread (setting data)  Siemens AG, 2004. All rights reserved 5-184 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 185: Other Types Of Setting Data
Find setting data: In the "Find setting data" window enter the name or number you are Find looking for (initial identifier is enough).  Siemens AG, 2004. All rights reserved 5-185 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 186: Protection Zones
Select the plane in which the relevant protection zone is located: • Plane G17 (X,Y; positioning direction Z) • Plane G18 (Z,X; positioning direction Y) • Plane G19 (Y,Z; positioning direction X)  Siemens AG, 2004. All rights reserved 5-186 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 187: Zero Offset
Workpiece reference point Effective WO The work offset effective in an axis $P_ACTFRAME=.. is calculated from the sum of the following zero offsets:  Siemens AG, 2004. All rights reserved 5-187 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 188 Rotation, ROT, AROT • Scale, SCALE, ASCALE • Mirroring, MIRROR, AMIRROR In the part program, all work offsets can be deselected non-modally with G53.  Siemens AG, 2004. All rights reserved 5-188 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 189: Display Zero/Work Offsets
• or the individual values split into the components rotation, scaling and mirroring. You can select and, if necessary, change the individual values of the work offsets in both display modes.  Siemens AG, 2004. All rights reserved 5-189 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 190: Changing The Settable Work/Zero Offset (G54
Operating sequence Select softkey "Work offset". Work offset The vertical softkey bar changes. The "Settable work offsets" window opens. Settable work offsets  Siemens AG, 2004. All rights reserved 5-190 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 191: Activate Work/Zero Offset And Basic Frame Immediately
Reset. Please follow the machine tool manufacturer's instructions! Machine manufacturer References /FB/ K2: Axis Types, Coordinate Systems, Frames  Siemens AG, 2004. All rights reserved 5-191 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 192: Global Work/Zero Offset/Frame (Basic Wo)
For all work offsets, you can display either the defined offsets (coarse and fine) or the specified rotations, scales and mirrors for each value. References /FB/ K2: Axis Types, Coordinate Systems, Frames  Siemens AG, 2004. All rights reserved 5-192 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 193 The work offset must be changed only when the NC program is stopped. Changes are updated immediately. The work offset values in the display are updated cyclically.  Siemens AG, 2004. All rights reserved 5-193 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 194: User Data/User Variables (Gud, Pud, Lud)
Position the cursor on the user data that you wish to edit and enter a new value or Select a new value using the "Select" key. New values are automatically accepted.  Siemens AG, 2004. All rights reserved 5-194 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 195 Further information How to define and activate user data is described in Chapter 6: Program operating Area.  Siemens AG, 2004. All rights reserved 5-195 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 196 Parameters Operating Area 03.04 5.9 User data/user variables (GUD, PUD, LUD)  Siemens AG, 2004. All rights reserved 5-196 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 197: Program Operating Area
Copy file and insert ....................6-235 6.7.10 Rename file ......................6-236 6.7.11 Delete file ........................ 6-237 6.7.12 "Workpiece template" function ................6-238  Siemens AG, 2004. All rights reserved 6-197 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 198 Program Operating Area 03.04 Memory info......................6-238 EXTCALL ........................6-239  Siemens AG, 2004. All rights reserved 6-198 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 199: Program Types
Programs are saved in the NC memory. The size of this memory is dependent on settings made during start-up. (See Chapter 6 "Memory info")  Siemens AG, 2004. All rights reserved 6-199 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 200: Program Basic Display
An overview of all part programs (main programs) stored in the Parts programs selected directory is displayed.  Siemens AG, 2004. All rights reserved 6-200 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 201 Machine manufacturer These softkeys can be disabled in display machine data. Please note information supplied by machine tool manufacturer!  Siemens AG, 2004. All rights reserved 6-201 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 202: Edit Programs
Recompile (cycles, free contour programming). – Renumber blocks. – Change settings. For a detailed description, please refer to: Chapter 2, "General operating sequences".  Siemens AG, 2004. All rights reserved 6-202 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 203: Selective Program Protection: Ro
Further information When creating a program template, please make sure that the read- only identifier appears immediately at the end of the block.  Siemens AG, 2004. All rights reserved 6-203 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 204: Hidden Program Lines: Display Hd
The following character strings must not be used in part program lines that are input directly: ;#END ;NCG ;*RO* ;*HD* Further information See Section: Selective Program Protection RO Hidden program lines: display HD  Siemens AG, 2004. All rights reserved 6-204 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 205: Defining And Activating User Data (Gud, Lud)
"No" The screen form is closed, the definitions are activated and assigned to the file with the predefined values.  Siemens AG, 2004. All rights reserved 6-205 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 206: Defining And Activating User Data (Gud, Lud) Via Rs-232 C
Example: _N_GUD1_DEF $PATH=/_N_DEF_DIR DEF NCK REAL NCKVAR DEF CHAN INT CHANVAR 3. Load "Init files": User definition files are active.  Siemens AG, 2004. All rights reserved 6-206 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 207 Definition and creation of user data Data is only saved for variable definition files, not for macros. References /PGA/Programming Guide, Advanced  Siemens AG, 2004. All rights reserved 6-207 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 208: Free Contour Programming
2. The contour elements of the contour chain are displayed by Setting symbols or text. The mode of representation can be set via the contour "Setting contour" function in the editor.  Siemens AG, 2004. All rights reserved 6-208 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 209: Graphic Representation Of The Contour
The coordinate system scaling is automatically adapted to changes in the complete contour. The position of the coordinate system is displayed in the graphics window.  Siemens AG, 2004. All rights reserved 6-209 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 210: Create Contour
Open the contour editor by pressing the "Support" and "New contour" Support contour softkeys. Define the start point The input form for the start point of the contour appears.  Siemens AG, 2004. All rights reserved 6-210 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 211 Enter any additional commands in G code format, as required. Press the "Accept element" softkey. Accept element Enter the individual contour elements (see Section "Create contour elements").  Siemens AG, 2004. All rights reserved 6-211 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 212 Saving a contour element If all contour elements and transition elements have been generated, save the contour by pressing the "Accept" softkey Accept  Siemens AG, 2004. All rights reserved 6-212 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 213: Changing A Contour
The associated input form is opened and an enlarged view of the selected element appears in the programming graphic. After inputting the changes, press the "Accept element" softkey. Accept element  Siemens AG, 2004. All rights reserved 6-213 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 214: Contour Elements General
Cursor on new element White Black Cursor on current element Black White Normal (undefined) element White Black Element currently detached (residual model)  Siemens AG, 2004. All rights reserved 6-214 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 215: Create, Change, Delete Contour Elements
The required contour element is appended to the contour. Use the cursor keys to select the contour element behind which you Insert contour element wish to insert another element.  Siemens AG, 2004. All rights reserved 6-215 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 216 Select the appropriate dialog (black continuous line) with "Select Select Accept dialog dialog dialog" softkey and confirm by selecting "Accept dialog" softkey.  Siemens AG, 2004. All rights reserved 6-216 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 217 "Accept element" to store the contour element and Accept element return to the basic display. You can then program the next contour element.  Siemens AG, 2004. All rights reserved 6-217 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 218 The technology (turning/milling) and the position of the coordinate Settings system are read from the appropriate machine data. You can see the selected configuration with "Settings".  Siemens AG, 2004. All rights reserved 6-218 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 219: Help
• Straight line in any direction • Straight line any, angle entry field • Circle • Circle, angle entry field • Radius/chamfer  Siemens AG, 2004. All rights reserved 6-219 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 220: Parameter Description Of The Contour Elements Line/Circle And Pole
Position of arc center point in X direction (abs. or incr.) Position of circle center point in Z direction (abs. or inc.) Incremental dimensions: The plus/minus sign is evaluated.  Siemens AG, 2004. All rights reserved 6-220 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 221: Programming Example Of Free Contour Programming
α1=−55 degrees Observe angles in help screen! X=5.67 abs CW direction of rotation, R=72, X=5.67 abs., Y=0 abs., Make a dialog selection  Siemens AG, 2004. All rights reserved 6-221 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 222 Transition to following element: R=5 Direction of rotation right, R=25, X=0 abs., Y=0 abs. I=0 abs Make dialog selection, make dialog selection.  Siemens AG, 2004. All rights reserved 6-222 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 223 Tangent to previous element Observe angles in help α1=−158 degrees, Y=−14.8 abs., α2=0 degrees screen! All parameters, L=5, select dialog Y=5.7 abs. X=0 abs.  Siemens AG, 2004. All rights reserved 6-223 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 224: Program Simulation
Please see information supplied by machine tool manufacturer. The display machine data are described in: References /FB1/K1: Mode Group, Program Operation, Chapter 4  Siemens AG, 2004. All rights reserved 6-224 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 225 The cursor moves in "coarse" increments. Softkey "Close" ends the simulation. Close Simulation is also aborted when you select a horizontal softkey.  Siemens AG, 2004, All rights reserved 6-225 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 226: Milling Simulation Before Machining
Select a program of your choice and open it. 3D sim. Press the "3D sim" softkey. The program is started. You can follow program execution on the screen. Cycle Start  Siemens AG, 2004. All rights reserved 6-226 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 227: Milling Simulation During Machining
P2 (back bottom right) of the rectangular blank. = X value of corner P1 = Y value of corner P1 = Z value of corner P1  Siemens AG, 2004, All rights reserved 6-227 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 228: Manage Programs
Programs and files are stored in different directories: • Subroutines • Parts programs • Workpieces • Definitions • Comments • Standard cycles • Manufacturer cycles • User Cycles  Siemens AG, 2004. All rights reserved 6-228 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 229: File Types, Blocks And Directories
"Block" is the term given to any files required for creating and processing programs. Program blocks contain the main and subprograms of the part Program block programs.  Siemens AG, 2004, All rights reserved 6-229 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 230 A workpiece directory contains all files required for machining a workpiece. These can be main programs, subprograms, any initialization programs and comment files.  Siemens AG, 2004. All rights reserved 6-230 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 231: Handling Files
File SHAFT.MPF was saved from the workpiece directory (WCS.DIR) under workpiece SHAFT.WPD. Example: %_N_SHAFT.MPF ;$PATH=/_N_WKS_DIR/_N_SHAFT_WPD N10 G0 X… Z… The internal name of the file directories is e.g. _N_WCS_DIR.  Siemens AG, 2004, All rights reserved 6-231 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 232 If a control has several channels, programs can be selected for processing and started from one part program for another channel.  Siemens AG, 2004. All rights reserved 6-232 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 233 5. /CUS.DIR / name.SPF User cycles 6. /CMA.DIR / name.SPF Manufacturer cycles 7. /CST.DIR / name.SPF Standard cycles /PGA/ Programming Guide, Advanced  Siemens AG, 2004, All rights reserved 6-233 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 234: Create New Workpiece/Part Program
You can now edit the part program. Open a workpiece: The workpiece directory is opened and the programs it contains displayed on the screen.  Siemens AG, 2004. All rights reserved 6-234 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 235 24 characters in length. You can use any letters, digits or the underscore symbol (_). The file type is set by default. Then press the "OK" softkey.  Siemens AG, 2004, All rights reserved 6-235 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 236 The matching file type is automatically assigned in this case. Then press the "OK" softkey or the "Input" key.  Siemens AG, 2004. All rights reserved 6-236 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 237: Execute A Program On The Nc For Execution
Please note information supplied by machine tool manufacturer! Machine manufacturer References /IAM/IM2/ Installation & Start-Up Guide: HMI Embedded  Siemens AG, 2004, All rights reserved 6-237 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 238: Execute Program From Network Drive, Compact Flash Card, Disk
Recommendation: Copy the programs from the network onto the compact flash card on the PCU20 and run them from there.  Siemens AG, 2004. All rights reserved 6-238 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 239: Storing A Program
A cross indicating "Enable issued" appears behind the workpiece or part program. Enable issued (program is executable) No enabling (program must not be executed)  Siemens AG, 2004, All rights reserved 6-239 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 240: Copy File And Insert
If the target specified is incorrect an error message is output. • If a workpiece directory is copied, all the files that it contains are copied at the same time.  Siemens AG, 2004. All rights reserved 6-240 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 241: Rename File
Renaming a file in the workpiece directory: If you rename the files in the workpiece directory, all files with the same name but a different extension are renamed.  Siemens AG, 2004, All rights reserved 6-241 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 242: Delete File
• If a workpiece directory is deleted, all the files that it contains are deleted at the same time.  Siemens AG, 2004. All rights reserved 6-242 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 243: Workpiece Template" Function
When you press the "Memory info" softkey, the total free/used Memory info memory is displayed for NC memory Directories Files in Mbytes.  Siemens AG, 2004, All rights reserved 6-243 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 244: Extcall
Recommendation: Copy the programs from the network onto the compact flash card on the PCU20 and run them from there.  Siemens AG, 2004. All rights reserved 6-244 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 245: Services Operating Area
Saving data to NC card................... 7-276 7.5.12 Series start-up......................7-277 7.5.13 Upgrading........................ 7-278 7.5.14 Manage programs from network and disk drives............ 7-278  Siemens AG, 2004. All rights reserved 7-245 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 246: Function
"Workpieces" (.WPD) directory. Like a part program, a workpiece can be selected in the NC for machining.  Siemens AG, 2004. All rights reserved 7-246 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 247 SHAFT.WPD is selected SHAFT.MPF is displayed as the selected program SHAFT.INI is loaded in the working memory of the NC and processed  Siemens AG, 2004. All rights reserved 7-247 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 248: Data Selection
Tool offsets − Work offsets − Global user data − R parameters • Start up data − NCK data − PLC data  Siemens AG, 2004. All rights reserved 7-248 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 249 Communications fault log • Texts • Machine configuration If your control includes additional directories, these can be found in the file tree.  Siemens AG, 2004. All rights reserved 7-249 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 250: Formats For Saving And Importing Data
An archive in punched tape format may contain several files, each of which must begin with %.  Siemens AG, 2004. All rights reserved 7-250 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 251 NC memory starts with "_N_". A file in punched tape format begins with %, "%" must appear in the first column of the first line.  Siemens AG, 2004. All rights reserved 7-251 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 253 3. Part programs with names that cannot be assigned • PC format: Part program Directory: Clipboard %HUGO (/_N_CLIP_DIR) • Punched tape format: Part program Directory: Clipboard %_N_HUGO_MPF ;$PATH=/_N_CLIP_DIR  Siemens AG, 2004. All rights reserved 7-253 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 254: Pc Format Binary Format
Passive: The signal CTS (Clear to send) is an acknowledgement signal for RTS that the Data transmission equipment is ready to transmit.  Siemens AG, 2004. All rights reserved 7-254 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 255 On reading in, a check is made to determine whether the file in the NC already exists. Inactive: Existing files are overwritten without query.  Siemens AG, 2004. All rights reserved 7-255 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 256 Instead of binary format you can choose punched tape or punched tape/ISO format, i.e. programs are output in accordance with DIN 66025 e.g. SINUMERIK 840D programs: Start activated by % , %MPF or %SPF.  Siemens AG, 2004. All rights reserved 7-256 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) –...
Page 257: Interface Parameterization
13 (H) Punch tape format Transmission X Cycle watchdog This setting allows files in SINUMERIK 840D PC format to be archived and imported. "Stop with end of transmission character" must not be selected for transmission of MSD and FDD files.
Page 258 Stop with end of transmission end character Data bits Evaluate DSR signal Leader and trailer XOFF Punch tape format Transmission Cycle watchdog  Siemens AG, 2004. All rights reserved 7-258 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 259: Main Services Screen
You obtain information about the data transmission which has taken Error place. Step-by-step loading and execution of external programs can be Execution from ext. initiated in this screen.  Siemens AG, 2004. All rights reserved 7-259 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 260 Any modifications are thus retained when the NC powers up again. • The selected window is closed. The next data tree display is displayed in the selected view.  Siemens AG, 2004. All rights reserved 7-260 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 261: Setting The Interface
"Parity" and "Data bits" are selected with the "Select key". You can also activate and deactivate special functions with the "Select key".  Siemens AG, 2004. All rights reserved 7-261 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 262: Reading In Data Via Rs-232 Interface
You return to the overview of the higher level directory by pressing the Save settings "Save settings" softkey. You can discard your settings by pressing the Recall key.  Siemens AG, 2004. All rights reserved 7-262 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 263 You can interrupt data import at any time by pressing the "Stop" key. Stop If you press softkey "Start" again, the data import recommences from Start the beginning.  Siemens AG, 2004. All rights reserved 7-263 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 264: Inserting Data From The Clipboard
Clipboard The vertical softkey bar changes. The cursor is positioned on a file in the "Clipboard" window. The selected window is active.  Siemens AG, 2004. All rights reserved 7-264 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 265 You must ensure that the clipboard is cleared so that it does not take up too much memory space unnecessarily.  Siemens AG, 2004. All rights reserved 7-265 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 266: Reading Out Data Via Rs-232 Interface
You can interrupt data export at any time by pressing the "Stop" key. Stop If you press softkey "Start" again, the data export recommences from Start the beginning.  Siemens AG, 2004. All rights reserved 7-266 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 267: Reading Out Plc Alarm Texts And Cycle Texts
;$PATH=..., and an error acknowledgment. Transmission messages The following messages may appear during transmission: "OK" Transmission has been terminated correctly.  Siemens AG, 2004. All rights reserved 7-267 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 268 "Tape format required" Output of logs in punched tape format only. "Rem CREG" Reset Register X39: Note that the RS-232 was reinitialized.  Siemens AG, 2004. All rights reserved 7-268 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 269: Execution From External Source Via Rs-232 Interface
FANUC 0 control system programs can be read in and out as ISO programs. The punched tape format for ISO programs (ISO punched tape format) is not the same as Siemens HMI Embedded punched tape format.  Siemens AG, 2004. All rights reserved 7-269 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) –...
Page 270 (e.g. workpiece xxx) or in the default NC directory (MPF.DIR); DIN programs are stored in accordance with their specified path.  Siemens AG, 2004. All rights reserved 7-270 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 271 N715 G53 Y0. Z0. N720 M30 Program _N_1127_MPF: (ANGLE) N10(2nd SPEED RANGE) N20 G00 G80 G90 G40 G17 (...) N200 G53 Y0. Z0. N210 M30  Siemens AG, 2004. All rights reserved 7-271 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 272 Siemens program headers in addition to the ISO program headers. If a Siemens program is followed by an ISO program, an % or % is inserted in front of the ISO program header, depending on the output format, because the character string O...
Page 273 (...) N200 G53 Y0. Z0. N210 M30 If both ISO programs and Siemens programs are selected for the creation of a Siemens punched tape archive, a conventional punched tape is generated which contains only Siemens program headers, i.e. the ISO programs contain Siemens program headers.
Page 274: Execute Program From Network Drive, Compact Flash Card, Disk
Recommendation: Copy the programs from the network onto the compact flash card on the PCU20 and run them from there.  Siemens AG, 2004. All rights reserved 7-274 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 275: Restoring The Original Status Via Nc Card
Users with access authorization to level 3 and higher can access this softkey. It is displayed only if archive _N_ORIGINAL_ARC is stored on the NC card.  Siemens AG, 2004. All rights reserved 7-275 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 276: Saving Data To Nc Card
Enter a name and confirm with "OK". If you want to read these files back from the NC card, follow the same sequence in reverse order.  Siemens AG, 2004. All rights reserved 7-276 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 277: Series Start-Up
The selected data are saved in an archive file. The archive file can be read in via the "Data in" function. Data in  Siemens AG, 2004. All rights reserved 7-277 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 278: Upgrading
This function is also available in the "Program" operating area. Operating sequence See Chapter 6: Manage Programs from Network and Disk Drives  Siemens AG, 2004. All rights reserved 7-278 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition...
Page 279: Diagnosis Operating Area
Change/delete operand value................. 8-291 8.4.3 Selecting/creating operand forms for PLC status ........... 8-292 8.4.4 Setting the time/date ....................8-293 Activate remote diagnosis..................8-294  Siemens AG, 2004. All rights reserved 8-279 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 280: Basic Display Diagnosis
If this option is set, it is possible to control and influence the operation Remote diagnosis of a control from a remote PC, as well as to transmit process data.  Siemens AG, 2004. All rights reserved 8-280 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 281: Displaying Alarms And Messages
PLC, HMI) in succession in the alarm line. Each alarm remains visible in the set tool life until it is displaced by the next alarm.  Siemens AG, 2004. All rights reserved 8-281 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 282: Service Display
You can page up and down with the "Page" keys. The service values of the next (+) and the previous (-) axis are Axis Axis displayed.  Siemens AG, 2004. All rights reserved 8-282 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 283: Service Drive
You can page up and down with the "Page" keys. The service values of the next (+) and the previous (–) drive are Drive Drive displayed.  Siemens AG, 2004. All rights reserved 8-283 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 284: Service Safety Integrated
Active stop Currently requested external stop Stop F code value (alarm 300911) Pulses enabled Traversing disable due to stop on other axis  Siemens AG, 2004. All rights reserved 8-284 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 285 The available signals can be seen in the above screen. The vertical softkey Status SI takes you to the Status SI screen, SPL opens the Safe Programmable Logic screen.  Siemens AG, 2004. All rights reserved 8-285 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 286 NCK waiting for PLC power-up Bit3: PLC power-up complete Bit4: Interrupt needs to be assigned for SPL start Bit5: Interrupt has been assigned for SPL start  Siemens AG, 2004. All rights reserved 8-286 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 287: Display And Modify System Resources
(Siemens) as a diagnostic tool for communication errors. The communication error log file can be read out via the RS-232 interface in the "Services" operating area.  Siemens AG, 2004. All rights reserved 8-287 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 288: Display Version Data
Use the "Page" keys to scroll up and down. Data are saved and can be read out in the "Services" operating area. Save versions  Siemens AG, 2004. All rights reserved 8-288 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 289: Displaying Loadable Compile Cycles
Contents: Loadable compile cycle Version: MCSC Coupling axes MCS Time Date Advance version of compile cycle (Preliminary) Interface: 001.001@Interfaces=002.000 @TChain=001.000 Current access level:  Siemens AG, 2004. All rights reserved 8-289 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 290: Plc
IB 2 0101 1010 Outputs 0-127 Q20.1 QB 20 1101 0110 Markers 0-255 M 60.7 MB 60 1101 0110 FW 60 Timers 0-31  Siemens AG, 2004. All rights reserved 8-290 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 291: Plc
Cyclic updating of the values is interrupted. Change You can increase or decrease the address of the operand by 1 place Operand + Operand - at a time.  Siemens AG, 2004. All rights reserved 8-291 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 292: Selecting/Creating Operand Forms For Plc Status
8 characters Content of the DOS file: [\\Comment] e.g.//form for the PLC test Operand/Format DB0.DBB0/B [Operand/Format] DB1.DBW0/H [Operand/Format] T100-D  Siemens AG, 2004. All rights reserved 8-292 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 293: Setting The Time/Date
PLC. You can check the synchronization in the "Current:" output field. References /IAM/ IM2: HMI Installation & Start-up Guide,  Siemens AG, 2004. All rights reserved 8-293 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 294: Activate Remote Diagnosis
/IAM/ IM2: Installation & Start-up Guide HMI Embedded Machine manufacturer Always refer to the information and specifications provided by the machine manufacturer.  Siemens AG, 2004. All rights reserved 8-294 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 295: Start-Up Operating Area
Set up logical drives....................9-305 Change language....................9-306 Initiate NCK reset....................9-307 Setting, deleting, changing password ..............9-307 9.10 Display or modify system resources ............... 9-308  Siemens AG, 2004. All rights reserved 9-295 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 296: Start-Up Basic Display
Alarm- Service- PLC- Alarme Meldungen data drives korrektur Daten ein meter Daten Verschieb daten verwaltung verwalten Auswahl stellungen stelle protokoll anzeigen Status  Siemens AG, 2004. All rights reserved 9-296 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 297 You can press this softkey to initiate NCK power ON/Reset. Reset You can set a password. password You can delete a password. Delete password You can change your password. Change password  Siemens AG, 2004. All rights reserved 9-297 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 298: Display Machine Data
(kilogram/meters squared): Moment of inertia mH (millihenry): Inductance Nm (Newton meters): Torque µs (microseconds): Time µA µA (microamperes): Amperage µVs µVs (microvolt-seconds): Magnetic flux  Siemens AG, 2004. All rights reserved 9-298 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 299 Drive-specific machine data ($MD_) Drive Operator panel front machine data ($MM_) Display Machine data for the feed drive,  Siemens AG, 2004. All rights reserved 9-299 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 300: Display Options: Masking Filter
Display machine data do not have any group organization. Filter criteria The following table shows the criteria for displaying machine data in the order in which they are evaluated:  Siemens AG, 2004. All rights reserved 9-300 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 301 Press the "Select all" softkey and all areas are selected. Select all Press the "Deselect all" softkey and no areas are selected. Deselect all  Siemens AG, 2004. All rights reserved 9-301 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 302: Nc Settings
The changes will not become effective until an NCK Power on Reset has been performed". Confirm with "Yes" or abort with "No". "Abort" takes you back to the previous screen without saving. Abort  Siemens AG, 2004. All rights reserved 9-302 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 303: Plc Settings
The procedure for handling PLC operands is described in the "PLC" section in Chapter 8, Diagnosis Operating Area: "Selecting/Creating Operand Forms for PLC Status".  Siemens AG, 2004. All rights reserved 9-303 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 304: Change Hmi Surface
HMI user interface (e.g. background, window frames, text). Press "Save" and the current color setting is saved and you Save return to the menu by pressing "OK".  Siemens AG, 2004. All rights reserved 9-304 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 305: Traverse Log
OEM memory. These softkeys are available in the "Program" and "Services" operating areas.  Siemens AG, 2004. All rights reserved 9-305 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 306: Change Language
If you are using more than two languages, you can select the desired Language Selection language by pressing the "Language Selection" softkey.  Siemens AG, 2004. All rights reserved 9-306 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 307: Initiate Nck Reset
You can alter the set password using the "Password" function. If one of the above passwords is set, the keyswitch position is ignored.  Siemens AG, 2004. All rights reserved 9-307 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 308: Display Or Modify System Resources
In these individual windows, you can optimize the memory utilization Details by changing the machine data directly. /IAM/IM2, Installation & Start-Up GuideHMI Embedded, References Chapter 5: Displaying and Editing System Resources  Siemens AG, 2004. All rights reserved 9-308 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 309: Service
03.04 Service Service 10.1 Operating data ...................... 10-310 10.2 Cleaning ........................ 10-310  Siemens AG, 2004. All rights reserved 10-309 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 310: Operating Data
• Thinned mineral spirits • Bases • Organic hydrocarbons • Dissolved detergents  Siemens AG, 2004. All rights reserved 10-310 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 311 03.04 Service 10.2 Cleaning The plastic material used on the front of the SINUMERIK 840D Plastic material used is suitable for applications on machine tools. They are resistant to Grease, oil, mineral oils Bases and alkalis Dissolved detergents and Alcohol...
Page 313: Appendix
03.04 Appendix Appendix Abbreviations ......................A-314 Terms........................A-323 References......................A-347  Siemens AG, 2004. All rights reserved A-313 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 314 Channel 1 to Channel 4 Computer-Aided Design Computer-Aided Manufacturing Computerized Numerical Control Communication Coordinate Rotation Communications Processor Central Processing Unit Carriage Return Cutter Radius Compensation  Siemens AG, 2004. All rights reserved A-314 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 315 Deutsche Industrie Norm (German Industry Standard) Data Input/Output: Data transfer display Directory Dynamic Link Library Disk Operating System Dual-Port Memory Dual-Port RAM DRAM Dynamic Random Access Memory  Siemens AG, 2004. All rights reserved A-315 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 316 FIPO Fine Interpolator Function Module FM-NC Function module – numerical control Floating Point Unit  Siemens AG, 2004. All rights reserved A-316 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 317 Start-Up IC (GD) Implicit Communication (Global Data) Interpolative Compensation with Absolute values Interface Module Interface Module Receive Interface Module Send Incremental dimension  Siemens AG, 2004. All rights reserved A-317 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 318 Measuring Circuit Machine Control Panel Machine (Machine Coordinate System) Machine Data Manual Data Automatic: Manual input MLFB Machine-readable product designation (= Order No.)  Siemens AG, 2004. All rights reserved A-318 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 319 Operator Panel Operator Panel Interface Options Open System Interconnection Position Control PCIN Name of the software for data communication with the control  Siemens AG, 2004. All rights reserved A-319 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 320 Request To Send (serial data interfaces) Single Block Software Configuration Kit Setting Data System Data Block Setting Data Active: (file identifier for setting data) System Function Block  Siemens AG, 2004. All rights reserved A-320 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 321 Transform Milling into Turning: Coordinate conversion on turning TRANSMIT machines for milling operations Tool Radius Compensation User Frame: Zero offset User Interface  Siemens AG, 2004. All rights reserved A-321 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 322 Work (Workpiece Coordinate System) Work Offset Work Offset Active: Identifier (file type) for zero offset data Workshop-Oriented Programming Work Piece Directory µC Micro Controller  Siemens AG, 2004. All rights reserved A-322 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 323 A parts program which can be started asynchronously to subroutine (independently of) the current program status by an interrupt signal (e.g. "rapid NC input" signal).  Siemens AG, 2004. All rights reserved A-323 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 324 Basic axis Axis whose setpoint or actual value position forms the basis of the calculation of a compensation value.  Siemens AG, 2004. All rights reserved A-324 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 325 The -> tool is required to travel in a circle between defined points on the contour at a specified feedrate while machining the workpiece.  Siemens AG, 2004. All rights reserved A-325 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 326 The curvature center is maintained equidistantly around the contour offset by the radius of curvature.  Siemens AG, 2004. All rights reserved A-326 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 327 Drift compensation During the constant traversing phase of the CNC axes an automatic drift compensation is performed for the analog speed control.  Siemens AG, 2004. All rights reserved A-327 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 328 Contour of the finished workpiece. See also -> blank. Fixed machine point A point defined uniquely by the machine tool, e.g. the reference point.  Siemens AG, 2004. All rights reserved A-328 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 329 The digital inputs can be used for example to start fast CNC program inputs/outputs routines (interrupt routines). The digital CNC outputs can be used to trigger fast, program-controlled switching functions. (SINUMERIK 840D).  Siemens AG, 2004. All rights reserved A-329 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 330 These interconnecting cables connect the -> CPU via the -> multipoint interface (MPI) with a -> programming device or other CPUs.  Siemens AG, 2004. All rights reserved A-330 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 331 Other functions available in JOG mode are -> reference point approach, -> repositioning and -> preset (setting an actual value).  Siemens AG, 2004. All rights reserved A-331 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 332 1. The path distance is shorter than the tool radius. 2. The width of the inner corner is smaller than the tool diameter.  Siemens AG, 2004. All rights reserved A-332 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 333 4 axes and spindles can be realized, with a maximum of up to 2 spindles. • SINUMERIK 840D: The signals from the sensors are analyzed in the SIMODRIVE 611D drive modules. The maximum configuration is 8 axes and spindles in total, with up to 5 spindles.
Page 334 Numerical Control: It incorporates all the components of the machine tool control system: -> NCK, -> PLC, -> MMC, -> COM. Note: CNC (Computerized Numerical Control) is a more accurate term for the controls SINUMERIK 840D and FM-NC. MARS and Merkur controls.  Siemens AG, 2004. All rights reserved A-334 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) –...
Page 335 RETTOOL: If machining is interrupted (because of tool breakage, for example), a program command can be used retract the tool with a defined orientation by a defined path.  Siemens AG, 2004. All rights reserved A-335 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 336 The maximum programmable path velocity depends on the input resolution. For example, with a resolution of 0.1 mm the maximum programmable path velocity is 1000 m/min. Programming device  Siemens AG, 2004. All rights reserved A-336 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 337 A distinction is made between absolute definition using a new frame and additive definition with reference to an existing starting point.  Siemens AG, 2004. All rights reserved A-337 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 339 -> CPU and the I/O modules are set on the -> programming unit. These parameters are transmitted to the CPU.  Siemens AG, 2004. All rights reserved A-339 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 340 SIMODRIVE 611 • SINUMERIK FM-NC offers an analog +10V interface to the SIMODRIVE 611A converter system. • The SINUMERIK 840D control system is connected to the SIMODRIVE 611D converter system by means of a high-speed digital parallel bus. Simulator module A simulator module is a module •...
Page 341 SIMATIC S7-300 modules. • The SINUMERIK 840D is integrated as a compact module into the SIMODRIVE 611D converter system. The dimensions correspond to a 50 mm wide SIMODRIVE 611D module. The SINUMERIK 840D module comprises the NCU module and the NCU box.
Page 342 Up to 9 cutting edges (D addresses) can be assigned to every T number. The number of tools to be managed in the controller is specified in the configuring data.  Siemens AG, 2004. All rights reserved A-342 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 343 A variable definition includes the specification of a data type and a variable name. The variable names can be used to access the value of the variables.  Siemens AG, 2004. All rights reserved A-343 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 344 The workpiece zero is the starting point for the -> workpiece coordinate system. It is defined in terms of the distance from the machine zero.  Siemens AG, 2004. All rights reserved A-344 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 345 (DRF offset) or the PLC. 3. Programmable Zero offsets are programmable for all path and positioning axes with the TRANS command.  Siemens AG, 2004. All rights reserved A-345 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 347 Order No.: 6ZB5000-0AA02-0BA0 Electronic Documentation The SINUMERIK System (03.04 Edition) /CD1/ DOC ON CD (includes all SINUMERIK 840D/840Di/810D/802- and SIMODRIVE publications) Order No.: 6FC5298-7CA00-0BG0  Siemens AG, 2004. All rights reserved A-347 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 348 User's Guide Tool Data Information Order No.: 6FC5297-6AE01-0BP0 /CAD/ SINUMERIK 840D/840Di/810D (03.02 Edition) Operator's Guide CAD Reader Order No.: (included in online help)  Siemens AG, 2004. All rights reserved A-348 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 349 Software for Data Transfer to/from MMC Modules Order number: 6FX2060-4AA00-4XB0 (English, German, French) Order from: WK Fürth SINUMERIK 840Di (02.01 Edition) /SYI/ System Overview Order No.: 6FC5298-6AE40-0BP0  Siemens AG, 2004. All rights reserved A-349 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 350 Please enter the ID no. 15257461 in the "Search" field (top right) and click on "go". /GHA/ SINUMERIK/SIMOTION (02.03 Edition) ADI4 - Analog Drive Interface for 4 Axes Manual Order No.: 6FC5297-0BA01-0BP1  Siemens AG, 2004. All rights reserved A-350 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 351 Order No.: 6SN1197-0AC00-0BP5 /PJF1/ SIMODRIVE (12.02 Edition) Installation Guide 1FE1 051.-1FE1 147. Built-In Synchronous Motors AC Motors for Main Spindle Drives Order No.: 610.43000.02  Siemens AG, 2004. All rights reserved A-351 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 352 AC Induction Motors for Main Spindle Drives Order No.: 6SN1197-0AC60-0BP0 /PPM/ SIMODRIVE (11.01 Edition) Planning Guide Hollow-Shaft Motors for 1PM4 and 1PM6 Main Spindle Drives Order No.: 6SN1197-0AD03-0BP0  Siemens AG, 2004. All rights reserved A-352 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 353 Rotary Axes Synchronous Spindle Synchronized Actions (SW 3 and lower, higher /FBSY/) Stepper Motor Control Memory Configuration Indexing Axes Tool Change Grinding  Siemens AG, 2004. All rights reserved A-353 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 354 Scan with Laser (scancad laser) Milling Program Generation (scancad mill) /FBDM/ SINUMERIK 840D/840Di/810D (09.03 Edition) Description of Functions DNC NC Program Management Order No.: 6FC5297-1AE81-0BP0  Siemens AG, 2004. All rights reserved A-354 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 355 (the various sections are listed below) Order No.: 6FC5297-6AC40-0BP0 Operator’s Guide Development Environment (Configuring Package) Introduction to Configuring of Operator Interface Screen Kit: Software Update and Configuration  Siemens AG, 2004. All rights reserved A-355 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 356 Description of Functions Closed-Loop Control Component for Speed Control and Positioning Order No.: 6SN1197-1AB20-0BP9 /FBU2/ SIMODRIVE 611 universal (04.02 Edition) Installation Guide (enclosed with SIMODRIVE 611 universal)  Siemens AG, 2004. All rights reserved A-356 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 357 /S7H/ SIMATIC S7-300 (2002 Edition) Installation Manual Technological Functions Order No.: 6ES7398-8AA03-8BA0 Reference Manual: CPU Data (HW Description) Reference Manual: Module Data  Siemens AG, 2004. All rights reserved A-357 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 358 Order together with configuring package /SP/ SIMODRIVE 611-A/611-D SimoPro 3.1 Program for Configuring Machine-Tool Drives Order number: 6SC6111-6PC00-0BA Order from: WK Fürth  Siemens AG, 2004. All rights reserved A-358 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 359 Installation and Start-Up Guide HMI/MMC Order No.: 6FC5297-6AE20-0BP4 Updates/Supplements Expanding the Operator Interface Online Help Start-Up HMI Embedded Start-Up HMI Advanced Creating Foreign Language Texts  Siemens AG, 2004. All rights reserved A-359 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 361: Index
Append element 6-215 Display G functions 4-79 Create 6-210 Display machine data 9-298 Graphic representation 6-209 Display options 9-300 Input element 6-215  Siemens AG, 2004. All rights reserved I-361 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 362 2-60 Full CNC keyboard M01 2-48 OP 032S 2-27 Machine area key 2-29 Machine axes 4-75 Machine functions 2-36, 4-69  Siemens AG, 2004. All rights reserved I-362 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 363 Editing in the ASCII-Editor 2-54 Renaming of files 6-241 Select 6-234 Replacement tool ShopMill 5-156 Part program Replacement tool ShopTurn 5-170 Stop 4-73  Siemens AG, 2004. All rights reserved I-363 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 364 HMI Embedded 5-141 Special axes 4-75 HMI Embedded basic screen 5-142 Special functions 7-255 ShopMill 5-151 Spindle data 5-183 ShopTurn 5-166 Spindle number 5-129  Siemens AG, 2004. All rights reserved I-364 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 365 Unload, ShopMill 5-163 Unloading, ShopTurn 5-173 Tool-specific parameters 5-122 Traversing speed 4-90 Undo key 2-31 Upgrading 7-278 User data Change 5-194 Find 5-195  Siemens AG, 2004. All rights reserved I-365 SINUMERIK 840D/810D Operator's Guide HMI Embedded (BEM) – 03.04 Edition...
Page 367 Suggestions Siemens AG Corrections For publication: A&D MC BMS P.O. Box 3180 SINUMERIK 840D/810D D-91050 Erlangen, Germany HMI Embedded Phone ++49-(0)180-5050-222 [Hotline] Fax ++49-(0)9131-98-2176 [Documentation] User Documentation E-mail: [email protected] Operator's Guide From Name: Order no.: 6FC5298-6AC00-0BP3 03.04 Edition Should you come across any printing Company/Dept.
Page 369 Overview of SINUMERIK 840D/840Di/810D Documentation (04.2004) General Documentation User Documentation Safety Integrated SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D/810D 840D/810D/ 840D/840Di/ 840D/840Di/ 840D/840Di/ Application 840D/840Di/ FM-NC 810D 810D 810D Manual 810D/ Brochure Catalog Safety AutoTurn Operator ’s Guide Diagnostics Operator’s Guide *) Ordering Info.
Page 370 Siemens AG Automation and Drives Motion Control Systems © Siemens AG, 2004 P.O. Box 3180, D-91050 Erlangen Subject to change without prior notice Germany Order No.: 6FC5298-6AC00-0BP3 Printed in Germany www.siemens.com/motioncontrol...

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