Kenwood DDX5032 Service Manual
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Kenwood DDX5032 Service Manual

Monitor with dvd receiver
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See also: Instruction Manual , Installation Manual
MONITOR WITH DVD RECEIVER
DDX5022/5022Y/5032
/5032M/512/52RY
DNX5120/512EX/5220/5220BT
SERVICE MANUAL
Illustrations is DNX5220BT
Except K,R type
*
Remote controller
(A70-2083-15)
Size AAA battery
Not supplied
RC-DV340
*
DC cord
(E30-6796-05)
*
Cord with plug
(E30-6785-05)
The IC3, and IC11 in the DVD unit (X37-1100-03) are not replaceable components.
When these ICs are defective, replace the whole DVD mechanism assembly (X92-6160-00).
You cannot replace only the board.
*
Depends on the models. Refer to the parts list.
Only DNX
Escutcheon
(B07-3165-02)
*
DC cord
(E30-6795-05)
Antenna module(GPS-ANT)
(W02-5305-05)
© 2008-2 PRINTED IN JA PAN
B53-0620-10 ( N ) 519
Panel assy
(A64-4530-11): DDX512
(A64-4532-11): DDX5022/5022Y
(A64-4535-11): DNX5120
(A64-4536-11): DNX5220BT
(A64-4537-11): DNX5220
(A64-4539-01): DDX5032/5032M
(A64-4540-01): DDX52RY
(A64-4551-01): DNX512EX
Only DNX5220BT
Mounting hardware assy
(J22-0657-03)
Adhesive double-
*
coated tape
(H30-0595-04)
*
Mounting hardware
(J21-9867-04)
This product uses Lead Free solder.
RoHS
This product complies with the
*
Microphone
(W01-1718-05)
Lever
(D10-4589-04) x2
*
Escutcheon
(B07-3172-12)
*
Screw set
(N99-1779-15)
directive for the European market.
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Summary of Contents for Kenwood DDX5032

  • Page 1 © 2008-2 PRINTED IN JA PAN B53-0620-10 ( N ) 519 Illustrations is DNX5220BT Panel assy (A64-4530-11): DDX512 (A64-4532-11): DDX5022/5022Y (A64-4535-11): DNX5120 (A64-4536-11): DNX5220BT (A64-4537-11): DNX5220 (A64-4539-01): DDX5032/5032M (A64-4540-01): DDX52RY (A64-4551-01): DNX512EX Microphone (W01-1718-05) Except K,R type Only DNX Only DNX5220BT Remote controller...

  • Page 2: Gear Position In A Dvd Mechanism

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT GEAR POSITION IN A DVD MECHANISM In assembling the Traverse UD arm, Drive cam assembly, Traverse UD arm Drive gear 5 and Drive gear 4C, align register marks on these components. Drive cam assembly Inscriptions (register marks) on gears Align 6 marks as shown in the figure...
  • Page 3 (X34-575) J400 J401 J700 A500 DC CN RE-WRITE CN TV I/F JACK SIRIUS/XM KAB IF JACK JACK JACK A-OUT TUN L/R A-OUT L/R (COMMON SAT L/R MUTE TV SERIAL) IC401 IC303 TUN8V SIR PON FLASH MDATA A-IN L/R SIR RST FLASH SDATA EVOL MUTEB SAT RX...
  • Page 4 to (X34- ) CN801 (X15-108) CN301 SIR PON J201 IC201 SIR RST SAT RX i-POD L/R SAT TX i-POD L/R SAT CON J203 JACK J202 IC202 IC205 BC COMP i-POD COMP BACK i-POD COMP CAM IN SIR RST IC206 COMP SAT TX VOUT COMP VOUT...
  • Page 5 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT BLOCK DIAGRAM to (X34- ) CN800 (X35-489) F AUX NT PAL DCDC MINI JACK -12V 12.5V A-IN L/R A-IN F VIN -10V V-IN D3.3V VOL+ VOL- SW2.5V SW5.3V REMO D5V MONI COMP KEY4 VOL+ VOL- MONI R/G/B EJECT MST SDA MST SCL MST RST...

  • Page 6: Components Description

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT COMPONENTS DESCRIPTION ● VIDEO CONTROL UNIT (X15-108x-xx) Ref. No. Application / Function Operation / Condition / Compatibility IC100 DC/DC converter IC DC/DC control for USB5V/D5V IC101 DC/DC converter IC DC/DC control for SW3.3V/V6V IC201 AUDIO ISO AMP iPod audio signal IC202 VIDEO ISO AMP iPod video signal...
  • Page 7 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT COMPONENTS DESCRIPTION Ref. No. Application / Function Operation / Condition / Compatibility Q107 DC/DC SW FET (V6V) Q202 BUFFER RGB signal R Q203 BUFFER RGB signal G Q204 BUFFER RGB signal B Q205 RGB signal MUTE R Q206 RGB signal MUTE G Q207 RGB signal MUTE B...
  • Page 8 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT COMPONENTS DESCRIPTION Ref. No. Application / Function Operation / Condition / Compatibility Transistor P_CON output circuit Transistor Parking detection circuit Transistor P_CON output circuit Transistor SW5V circuit Transistor ILLUMI detection circuit Transistor ANT_CON output circuit Transistor SW5V circuit Transistor ANT_CON output circuit Transistor...
  • Page 9 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT COMPONENTS DESCRIPTION Ref. No. Application / Function Operation / Condition / Compatibility Q804 Transistor X15 SW-REG PSTART ● VIDEO UNIT (X35-4890-10) Ref. No. Application / Function Operation / Condition / Compatibility Inverter control IC Control and drive of the inverter circuit for the back light IC101 Reverse IC102...

  • Page 10: Flash Rom

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT COMPONENTS DESCRIPTION Ref. No. Application / Function Operation / Condition / Compatibility Q603 RGB_LED SW (blue) Q604 LED SW (EJECT,DISC) Q606 5V→3.3V level conversion ● DVD UNIT (X37-1100-03) Ref. No. Application / Function Operation / Condition / Compatibility RF signal processing IC RF signal processing FLASH ROM...

  • Page 11: Microcomputer's Terminal Description

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT MICROCOMPUTER’S TERMINAL DESCRIPTION ● SYSTEM MICROCOMPUTER 30878MJBA21GP (X34-575: IC104) Pin No. Pin Name Application Processing / Operation / Description EVOL_SDA/EVOL_SDA I/O Communication data with E-VOL EVOL_SDA/E2P_SDA Communication data with E2P TV_MC_REQ Request to TV μ-com Output from model without TV is fi xed to “L” TV_SC_CON Request to start TV μ-com Output from model without TV is fi...
  • Page 12 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT MICROCOMPUTER’S TERMINAL DESCRIPTION Pin No. Pin Name Application Processing / Operation / Description Output from model without TV is fi xed to “L” VCC1 TV_SC_DATA Data input from TV μ-com Output from model without TV is fi xed to “L” TV_BP_CLK Communication clock with TV μ-com Output from model without TV is fi...
  • Page 13 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT MICROCOMPUTER’S TERMINAL DESCRIPTION Pin No. Pin Name Application Processing / Operation / Description BE_INI Initial request to back end BE_BUDET Notifi cation of momentary power down detection to back end BE_RESERVE2 Operation identifi cation terminal from back end H: Valid, L: Invalid BE_RESET Reset request to back end...

  • Page 14: Destination Settings

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT MICROCOMPUTER’S TERMINAL DESCRIPTION Pin No. Pin Name Application Processing / Operation / Description 128,129 NC VCC1 133,134 NC Not used (Input) VILL_DET Variable illumination identifi cation terminal L: F3, H: F4 VCOM For VCOM level automatic adjustment X_DATA Touch data input Y_DATA Touch data input...
  • Page 15 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT MICROCOMPUTER’S TERMINAL DESCRIPTION ASEL Set Up MAIN ASEL1_1(99) ASEL1_2(98) (TV) Models for destination K and R do not have TV IPOD SAT or BT ASEL2_1(97) ASEL2_2(96) (TV) Models for destination K and R do not have TV IPOD In the model without TV, ASEL2_2 output is fi...

  • Page 16: Test Mode

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TEST MODE 1 Operations 3 Specifi cation of screens The system can be transferred to the Test mode with the This section describes the Test mode functions available in following two approaches: each screen. q DNX/DDX : [SRC] key+[ATT] key 3.1 Test Mode Main screen : [OPEN] key+[SRC] key While keep pressing the above key, press [Reset] key to...

  • Page 17: Information Screen

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TEST MODE Key Specifi cation Information : Transfer to Information screen. Service Service : Transfer to Service screen. Serial DVS-8000 Service Tuner Mute Level Direct Select : Transfer to Direct Select screen. Touch : Transfer to Touch Adjust screen. DVD/USB DivX DC Offset None...
  • Page 18 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TEST MODE 3.4 Serial No. Entry screen 3.5.1 DVS-8000 Adjustment screen Enter the serial code of each set from this screen. This is to display DVS-8000 Servo Adjustment screen. The Serial No. Entry screen is shown in Figure 3.4. Refer to the Mechanism Specifi...

  • Page 19: Touch Screen

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TEST MODE 3.9 HPOSI screen Frequency : Default value of the set Note that the frequency remains unchanged after exiting Adjust horizontal position of each screen. from the Setup screen at the completion of the setup. The screen shall be transferred like; “Graphic→NAVI”. Graphic and NAVI of DNX are used in the adjustment of Dot 3.7 Direct Select screen FREQ/Phase.

  • Page 20: Functional Specification

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TEST MODE 3.11 Auto Adjust screen Key Specifi cation NAVI Check : Access Navigation to update NAVI MAP. Carry out the automatic adjustment of Chroma / Mstar. Cancel : Transfer to Test Mode Main screen The contents displayed on the Auto Adjust screen are Return : Re-start the system in the normal mode.

  • Page 21: Video Control

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TEST MODE ventional functions.) be “Area 5 (Russia), 8ch (191.25MHz)” (when KTC-V500 is The mode of the remote controller shall be “AUDIO”. connected). • In the case of destination E, the default value of TV1 shall Table 4.3 Remote Controller key be “Area 4 (Russia), 8ch (191.25MHz)”...

  • Page 22: Screen Adjustment

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TEST MODE 4.8 Audio Assigned DISC : KTD-02A Assigned Track : 15 (20Hz, 0dB) • The default setting of Volume shall be Step 30. Assigned VOL : 26 Step (Low) • In setting up BAL/FAD, the setting “MIN ↔ CENT ↔ MAX” can be made by 1 click.
  • Page 23 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TEST MODE of the E2PROM are not cleared if the same region code is ∗ Note: The Security Code to be entered in the above step written. is the set-specifi c code linked to the serial No. Only when the different region code is written, contents of •...

  • Page 24: Adjustment Procedure

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT ADJUSTMENT List of Adjustment and Check Items for “Test Mode” Adjustments q through e shall be made in DVS-8000 Adjust DVS-802xV and 812xV of the Test mode. 1. Adjustments after replacement of pickup [Service] → [DVS-8000] → [DVS-8000 Adjust] The mechanism shall be adjusted to reduce variations q Offset Cancel among parts, which are inherent to the machine.

  • Page 25: Flicker Adjustment

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT ADJUSTMENT 1. Flicker adjustment 2. VCOM Amplitude and AGC and WB Au- tomatic adjustments ● Condition Video source: Video ● Adjustment conditions Video: Luster white 30%~50% Input signal: Input white 100% (NTSC) in R-CAM. BRIGHT: MAX MODE: FULL ●...
  • Page 26 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT ADJUSTMENT • GRAPHIC Adjustment screen • NAVI Adjustment screen Pixel Adjustment key Proceed to the next Screen Position adjustment screen. Proceed to the next Adjustment key adjustment screen Procedure to display NAVI Adjustment screen q Start the set. w Connect special jig on MINI_USB of NAVI.
  • Page 27 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT ADJUSTMENT ● Adjustment Procedure • Screen Position Adjustment: GRAPHIC q Press HPOSI on the Test Mode Main screen. w-3 Graphic Then, adjust the Display Range Adjustment key so that w-1 Graphic there is no vertical black stripes (blur) on the screen. Then, adjust the Pixel Adjustment key so that the screen After the completion of the adjustment, press "NEXT".
  • Page 28 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT ADJUSTMENT Left side Enlarge OK Enlarge NG One white dot can be seen on the left side e-1-2 DNX_NAVI Adjust the Screen Adjustment key so that the screen be- comes horizontally symmetrical. • Screen Position Adjustment: DNX_NAVI Move an arrow Right side OSD is shown out symbol to left side...

  • Page 29: Touch Panel Adjustment

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT ADJUSTMENT 4. Touch panel adjustment e-2-1DDX_NAVI: KNA-G520 Adjust the Screen Adjustment key so that the NAVI screen ● Adjustment procedure becomes horizontally symmetrical. q Press the Touch Key on the Test Mode Menu screen to After the completion of the adjustment, press “NEXT”. enter the Touch panel adjustment screen.

  • Page 30: Pc Board (Component Side View)

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PC BOARD (COMPONENT SIDE VIEW) VIDEO CONTROL UNIT X15-108x-xx A/2 (J76-0481-12) J301 BL14V CN301 L302 BLGND C309 C312 L303 C253 C252 C251 Q652 R309 IC301 IC653 C669 TP209 Q302 Q651 R312 R311 R658 C742 C752 IC691 Q301 R698 C743 R697 C753...
  • Page 31 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT C189 R159 Q107 C265 C165 L107 C169 R166 C300 R167 C161 C157 L103 IC301 C214 C182 R165 R304 C153 C149 C148 C152 X15-108x-xx R164 C181 C196 Ref. No. Address IC207 IC301 R158 R147 Q106 L106 IC502 C188 C217 IC601 C216 Q105...
  • Page 32 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PC BOARD (FOIL SIDE VIEW) VIDEO CONTROL UNIT X15-108x-xx A/2 (J76-0481-12) TP207 IC203 TP102 Q103 C113 R120 R102 D301 TP304 Q303 C127 AGND Q654 C111 C314 R126 C110 R108 C121 R310 C120 R107 IC101 R125 C109 TP326 C101 TP300 C126 R111...
  • Page 33 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT BL14V R666 C666 R673 C304 C308 C302 TP214 TP215 C307 C303 C301 IC654 IC652 Q654 R660 C665 R674 C672 R665 IC692 R900 TP203 R706 X15-108x-xx R851 CP702 R704 P704 R708 Ref. No. Address R853 R655 IC651 CP703 R703 R654 CP701 C705...

  • Page 34: Electric Unit

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PC BOARD (COMPONENT SIDE VIEW) ELECTRIC UNIT X34-575x-xx (J76-0480-12) J400 Q406 IC402 Q502 IC400 C621 C620 W105 C623 R609 D601 R608 C600 R458 R603 R600 C127 R141 R227 R126 R140 R238 R127 R231 R259 R239 R601 R147 R241 IC101 R240 R242...
  • Page 35 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT J401 J700 10 11 Q406 X34-575x-xx Ref. No. Address Ref. No. Address Q100 IC401 IC100 Q101 IC101 Q102 W311 W310 IC104 Q107 IC105 Q110 IC302 Q111 R702 R705 R721 R724 R712 R716 IC303 Q112 C701 C702 C705 C706 C712 C713 IC304 Q113...
  • Page 36 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PC BOARD (FOIL SIDE VIEW) ELECTRIC UNIT X34-575x-xx (J76-0480-12) C424 R448 R446 R447 R455 R402 C426 C401 R403 L100 R325 R112 R324 R323 R196 C121 IC103 R209 R144 C108 C116 R135 R261 R503 C109 C132 R256 C133 R257 C126 C119 R254...
  • Page 37 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT X34-575x-xx Ref. No. Address IC103 Q103 Q104 Q105 Q108 Q114 Q300 R112 Q301 Q303 R106 Q304 Q305 Q403 W102 Q500 Q501 Q503 R151 C111 Q700 Q701 R150 Q702 Q704 Q707 Q710 Q800 Q801 Q803 Refer to the schematic diagram for the values of resistors and capacitors.
  • Page 38 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PC BOARD (COMPONENT SIDE VIEW) X35-4890-10 X35 B/2 VIDEO UNIT Ref. No. Address X35-4890-10 A/2 (J76-0482-12) S704 IC102 EJECT IC200 IC201 R613 D608 R614 R633 IC202 D611 R632 S701 C119 R603 C608 IC203 R610 NAVI L600 R617 R701 R112 D612 IC205...
  • Page 39 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PC BOARD (FOIL SIDE VIEW) VIDEO UNIT X35-4890-10 A/2 (J76-0482-12) X35 B/2 S600 R710 TP711 D734 S601 D725 R716 TP712 TP603 TP610 TP705 D610 TP601 Q600 TP600 R629 R600 R619 TP331 TP602 TP604 R604 Q601 TP305 TP605 TP338 TP332 R621 TP609...
  • Page 40 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PC BOARD (COMPONENT SIDE VIEW) DVD UNIT X37-1100-03 (J76-0160-22) C103 CP11 R162 R163 C220 C445 R271 C219 C451 C207 C208 C453 C221 C214 C222 C213 C223 C224 C153 R151 R150 R152 R153 R265 R257 IOP+ R279 C436 R266 R158 R256 R159...
  • Page 41 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PC BOARD (FOIL SIDE VIEW) DVD UNIT X37-1100-03 (J76-0160-22) PGND 1.5V PGND DGND IC11 AGND SW EJEND CP5 CP6 CP7 CP8 D3.3V CP10 VREF1 SW LOST MON1 C444 R280 MON5 MON4 R258 RFENV CD LD DVD LD R267 R268 JITOUT VREF2...
  • Page 42 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT (X15-108x-xx) (A/2) D3.3V D3.3V R127 R134 FAN 5V TP100 IC100 DC/DC Q100 3.3V BUGND R694 Q681 5.5V PGOOD R135 R691 C102 0.1 DIGITAL J681 RUN/SS1 5.1V TP371 R693 C128 BUGND C691 R103 R113 R121 SENSE1+ SPDIF TP372 5.6K 1000P COAX.
  • Page 43 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT VIDEO SELECTOR D3.3V D3.3V IC205 R153 2.0Vp-p C234 0.022 TP101 1.0Vp-p Q104 VOUT1 L104 R154 R161 VOUT1FB 10uH 0.022 C233 NC30 R162 R251 USB5V NC29 L204 R219 5.0V VCC1 USB5V 10uH R252 C235 R272 R271 22u16 2.5V 5.0V BIAS1 VCC2 C236...
  • Page 44 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT VIDEO IN (BACK C IN) NAVI I/F VIDEO OUT J203 J401 to NAVI BOARD R415 75 R414 75 D212 R272 R271 R413 75 D213 R412 75 ESDGND N-AG N-AL D405 N-AR C413 1.0Vp-p 5.0V 220u16 IC206 D406 D402 C242 2.0Vp-p C414...
  • Page 45 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT W801 L811 L804 3.3V REG. 1.8V REG. C865 3.4V 1000P IC804 5.1V IC805 5.1V IC806 3.4V 5.1V 5.0V VOUT L805 3.3V 1.8V TP819 TP818 CSLEW D801 CN401 VOUT VOUT ENABLE FAULT D802 C803 C804 VBUS SW ESDGND DGND 3.3V 3.3V CN701...
  • Page 46 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT 1.8V-1 TP751 NOT USED C791 0.1 IC791 C719 R798 SCL2 R799 1.8V SDA2 PLLGND 1 IOGND 10 DGND DGND 3.3V UART 1.8V R732 ATA RST R814 C825 C824 TP776 IO VI 9 3.3V IO3V3 10 R776 C720 I2C SEL IOGND 11 HINTRQ HD10...
  • Page 47 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT D3.3V-1 D3.3V-1 1.8V-1 1.8V-1 23 24 25 TYPE 4 TYPE 3 SIR PON SIR RST 3 ROM I/F IO3V3 5 IOGND 5 DIG1V8 2 DIGGND 2 IC701 IOGND 4 MD10 MPEG DECODER 3.3V MAGUNUM IO3V3 4 SEMICONDUCTOR MD11 MD12 MD13 GENERAL PORT...
  • Page 48 C222 NAME NATION R707 0 R886 TC WAIT DDX512 0-10 R837 DDX5022/Y R706 0 E1/E2/E5 2-71 DDX52RY TC WP R853 TP792 DDX5032/M M1/M2 0-10 VSEL R704 DDX5032 0-10 X851 MIX REMO REMO TP974 DDX5032 0-10 TEST R831 DNX5120 R777 R703...
  • Page 49 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT DTA143XE 2SB1188 DTA143ZE 2SC3357-A DTA144EUA DTC114EE DTC143TUA 2SA1576A DTA114EUA DTA114TUA DTA124EUA DTC123JUA 2SC4081 DTC124EUA DTC143EUA DTC144EUA TA75W558FU-F DAN202U KTA1046-P DAP202U DA204U DTA114YUA 2SK3019 M5237ML-CF0J TC7WHU04FU-F TC7WH126FU-F D400- R283,285,287, R284, C222 L807 R771 R772 R862 289,808,809 286,288 TC7WH74FU-F Q1,654 DTC143ZUA XC6201P502MR Q2,3,202-204,681...
  • Page 50 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT X15- A/2- to DC CORD TP26 (X34-575x-xx) TP80 J400 TP79 R406 C402 0.47 C403 0.47 R407 C404 0.47 C405 0.47 R408 AGND SW5V BU5VA C16 0.01 DGND R56 6.2K R8 1K IC400 R59 6.2K VGND 4.5V 0.47 0.01 4.5V PARK 9.1K...
  • Page 51 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT to TV TUNER Q502 TUN8V J401 TUNER +B Q503 Q501 Q406 R500 Q500 1.5K C500 R406 TP417 TP416 R407 Q403 D417 R417 TP427 R408 D406 D407 R158 IC401 R445 D408 C420 IN2+ OUT2 0.47 8.0V D422 D409 R451 C419 C425 IC402...
  • Page 52 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT TUN8V E2PROM SW5V BU5VA SETTING STOROGE TP121 BU3.3VA BU3.3VA TP100 TP101 IC103 L100 C110 R127 C124 L101 TP122 4.7uH W105 C121 5.0V SW5V DGND R126 EVOL SDA 0V or 5.0V 0-5.0V R137 100 TV MC REQ R106 47K R138 100 TV SC CON Q103...
  • Page 53 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PRE/AV OUT BU3.3VA J700 D712 ESD GND Q407 R456 D431 R702 R705 R712 R716 R721 C701 C702 C705 C706 C712 3.3V 3.3V 3.3V 1000P 1000P 1000P 1000P 1000P R458 Q703 Q705 Q706 Q708 Q709 3.3V 100K 3.3V AM+B R238 100 TP116 Q702...
  • Page 54 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT (X89-3062-7x) ANT- ANT- 1000P NAVI 0.15uH 0.15uH 1000P BOARD 1000P 220P 27uH 18uH D712 (X89-3062-7X) MODEL UNIT D1 : CN1 CN2 NAME IMSA-6801-E ESD GND DNX5220BT 2-70 DNX5220 Q1 : 2-71 2SC3357-A R721 R724 C712 C713 1000P 1000P Q709 Q711 A501...
  • Page 55 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT (X35-4890-10) (A/2) 5V AVR 1.6A 10uH BACK LIGHT INVERTER BL GND TP101 TP102 BL 14V 100K BL GND CTIMR NDR B BL 14V 0.2V 0.047 3.1V PDR A 5.0V 1.1V 5.0V D GND TP103 VDDA TP104 PGND DIMMER SW D 5V GNDA X15-...
  • Page 56 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT to LCD 2 3 4 5 10 11 12 13 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 R273 4.7K to LCD (BL) C264 C263 C279 0.01 D3.3V R228 L208 CLOCK 5.3V 820nH...
  • Page 57 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT (X35- ) (B/2) OZ964ISN-C-SN IC101 74AHC1G04GW R710 IC102 LT1947-PBF IC200 S-1112B25MCG IC201 TA75W558FU-F IC202 TC7WH74FU-F R706 IC203 MST7988LA-ALF IC204 74AHC1G32GW IC205 XC6201P532MR IC206 74LVC3G34DP IC207 AT25F2048 IC208 XC6201P502MR IC501 74AHCT1G08GW IC700 PIC95603 3.3V R700 3.3V R712 560 IC700 Q1,2,100,600-604 L212 R708 510...
  • Page 58 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT (X37-1100-0x) TP49 VPU1 TP198 OPTICAL VREF1 PICKUP 2.2V TP45 R155 TR(-) TP46 TP22 FO(+) DFLTOP A3.3V VIN6 1.15Vp-p TP47 C221 5.0V TR(+) DFLTON 0.6Vp-p VCC2 TP48 TP131 TP54 FO(-) VREF2 R165 NC 26 VIN7(FE1) VREF2 0.75Vp-p C214 0.1 TP108 2.2V VR(DVD)
  • Page 59 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT 4.7K +1.5V 16.897 C143 TP150 TP21 VHALF AGND C120 TP151 TP20 0.022 C121 R102 A3.3V 0.022 3.3V 1.8Vp-p 1.7Vref 0.01 TRCRS 3.3V AVDDC WBLIN 3.3V 3.3V 1.7V 1.7V 3.3V CSLFLT 1.6V 3.3V 16.897849MHz RFDIF 3.3V 3.3V AVSSC 0.8V 0.022 PLFLT2 1.3V...
  • Page 60 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT R121 R120 D3.3V RESET DGND C451 FLASH ROM 1000P +1.5V DGND D3.3V CP5 33 16.897849MHz VSS1 C143 C144 3.3V 3.3V CP6 33 3.3V DD10 DD10 NC16 DQ10 RY/BY DD11 DD11 3.3V NC14 CP7 33 DQ11 NC13 3.3V 3.3V RESET DD12 DD12...

  • Page 61: Exploded View (Dvd Mechanism)

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT EXPLODED VIEW (DVD MECHANISM) M1.7x2 : N09-6382-05 φ1.7x4 : N09-6408-15 M2x2 : N09-6426-15 φ2x10 : N09-6104-05 Parts with the exploded numbers larger than 700 are not supplied.

  • Page 62: Exploded View (Unit)

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT EXPLODED VIEW (UNIT) M3x14 N09-6731-05 M2.6x4 N35-2604-43 M2.6x20 N35-2620-48 2.6x5 N86-2605-48 M2x3 N35-2003-48 2.6x8 N82-2608-48 N09-6727-05 N82-3008-48 (X15) (X15) J401 W801 VME1 (X15-) (A/2) (X15-) (B/2) (NAVI) (X34) W501 (X34) (X89) J400 (X34) J401 (X34-) (X34) A501 (X89-306) Depends on the models.
  • Page 63 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT EXPLODED VIEW (PANEL MECHANISM) SIZE AAA BATTERY (NOT SUPPLIED) 2.6x6 N78-2660-48 M2x3 N35-2003-48 N80-2008-43 (X35-) (A/2) (X35-) (B/2) LCD1 Depends on the models. Refer to the parts list. Parts with the exploded numbers larger than 700 are not supplied.

  • Page 64: Parts List

    SWITCH ASSY E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)

  • Page 65: Dvd Player Assy

    CHIP C 1000PF E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 66 CHIP FERRITE E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 67 J 1/16W KM1M2 E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 68 J 1/16W X1E1E2 E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 69 ANALOGUE IC E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)

  • Page 70: Electric Unit (X34-575X-Xx)

    0.47UF E4K2 E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 71 CRYSTAL RESONATOR E2M1M2 E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 72 J 1/10W KR1K1 E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 73 J 1/10W E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 74 J 1/10W E2M1M2 E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 75 ZENER DIODE KM1M2 E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 76 DIGITAL TRANSISTOR E4K2 E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)

  • Page 77: Video Unit (X35-4890-10)

    CHIP C 1000PF E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 78 J 1/10W E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 79 SEMI FIXED VARIABLE RESISTOR E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)

  • Page 80: Dvd Unit (X37-1100-03)

    J 1/16W E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)

  • Page 81: Daughter Unit (X89-3062-70)

    The IC3, and IC11 in the DVD unit (X37-1100-03) are not K: DDX512 K1: DNX5120 K2: DNX512EX (North America) replaceable components. When these ICs are defective, X1: DDX5032 (Australia) R1: DDX5032 (Latin America) replace the whole DVD mechanism assembly (X92-6160-00). M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 82 T99-0471-05 MAGNET E1: DDX5022 E2: DDX5022Y E3: DNX5220BT E4: DNX5220 E5: DDX52RY (Europe) Indicates safety critical com po nents. K: DDX512 K1: DNX5120 K2: DNX512EX (North America) X1: DDX5032 (Australia) R1: DDX5032 (Latin America) M1: DDX5032 M2: DDX5032M (Other Areas)
  • Page 83 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT PARTS LIST CAPACITORS 2 2 0 • Capacitor value CC45 Color* 010 = 1pF 0 = 22pF 1 = Type ... ceramic, electrolytic, etc. 4 = Voltage rating 100 = 10pF 2 = Shape ... round, square, etc. 5 = Value 101 = 100pF Multiplier...
  • Page 84 DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT SPECIFICATIONS (DNX5220BT/5220, DDX5022/5022Y/52RY) Monitor section Video Output Level (RCA jacks) ......1 Vp-p/ 75 Ω Picture Size ........6.1 inches (diagonal) wide Audio Output Level (RCA jacks) ......1.2 V/ 10 kΩ .........136.08 mm (W) x 71.96 mm (H) Analog RGB input (DDX5022/DDX5022Y/DDX52RY only) Display System ......

  • Page 85: Monitor Section

    DDX5022/5022Y/5032/5032M/512/52RY DNX5120/512EX/5220/5220BT SPECIFICATIONS (DDX5032/5032M) Monitor section AM tuner section (Type X/Type V) Picture Size ........6.1 inches (diagonal) wide Frequency Range ...... 531 kHz – 1611 kHz (9 kHz) .........136.08 mm (W) x 71.96 mm (H) ..........530 kHz – 1700 kHz (10 kHz) Display System ......
  • Page 86 Number of Pixels ....336,960 (480H x 234V x RGB) Audio Output Level (RCA jacks) ......1.2 V/ 10 kΩ Effective Pixels ............99.99 % Analog RGB input (DDX512/DDX5032 only) ...0.7 Vp-p/ 75 Ω Pixel Arrangement ......RGB striped arrangement Audio section Back Lighting .....

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